Hi,

Yes, the three VFD terminals of the G540 are isolated. You can use these
VFD wires to connect to a VFD or DC motor controller in place of where the
speed control potentiometer would go.

Engineering note 10 on this link shows a schematic of such a G540 setup.
http://homanndesigns.com/store/index.php?main_page=page&id=3&chapter=0

As to the PWM base frequency required, anything above 50Hz is required.
Somewhere around 1KHz would be ideal.

Cheers,

Peter.




Kirk Wallace wrote:
> On Wed, 2011-03-16 at 21:05 +0000, andy pugh wrote:
>> On 16 March 2011 20:50, Michael Jones <[email protected]> wrote:
>>
>> > And yes, the pot is isolated as you've said.
>> >
>> > Does this mean that this upgrade is a "not recommended" or possibly
>> > hazardous direction, or just that there's more I need to do besides
>> just
>> > hooking up the VFD output pins from the G540 to make it work
>> > correctly/safely without breaking something?
>>
>> It should be fine, but you need to know how "isolated" the VFD output
>> is.
>> I had a KBIC speed controller and the low side of the pot was held at
>> +Motor voltage (100V)
>> The VFD output has it's own GND terminal, which is a good sign.
>>
>> http://www.cnczone.com/forums/gecko_drives/88165-g540_vfd_output_floating.html
>> Has a comment from Mariss (who is Mr Gecko) saying that it will be OK.
>>
>
> "The analog output is optically isolated from both the G540 and the PC.
> - Mariss"
>
> This quote doesn't instill much confidence, but it seems that the G540
> terminals 7 Ground, 8 Output, 9 +10V are isolated from the Gecko circuit
> and float. I am guessing these terminals are implying a potentiometer
> like function in the G540. The +10V terminal is were you would connect
> the +10V output from the KBIC to a potentiometer. Ground connects to the
> ground from  KBIC potentiometer terminal for the far end of the
> potentiometer from the +10V. Then the output terminal (8) and an EMC2
> digital PWM signal go to the potentiometer wiper.
>
> Current
> KBIC
> ---------------
> GND  Wiper  +10
>  |    |      |
>  |    V      |
>  +-----------+
>  Potentiometer
>
> New
> KBIC
> ---------------
> GND  Wiper  +10
> |    |      |
> |    |      |
> GND  OutP  +10V
>  7    8     9
>     G540
>       ^
>       |
> Parport 14
>
> The wiper will be controlled by the EMC2 PWM on parallel port pin 14 VFD
> PMW (50Hz). See here for the EMC2 HAL setup:
> http://linuxcnc.org/docs/html/examples_spindle.html#r1_2
>
> The PWM frequency will be determined by the thread rate that the PWM
> component is loaded in - usually the servo thread or 1kHz (?). The G540
> doc hints at 50Hz, but I think it will work anyway. This is off the top
> of my head, so check the above for yourself.
>
> I suspect you could wire the terminals directly, but there is a
> possibility that current limit resistors might be needed somewhere.
> --
> Kirk Wallace
> http://www.wallacecompany.com/machine_shop/
> http://www.wallacecompany.com/E45/index.html
> California, USA
>
>
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