>-----Original Message-----
>From: Kirk Wallace [mailto:[email protected]]
>Sent: Wednesday, March 16, 2011 3:35 PM
>To: Enhanced Machine Controller (EMC)
>Subject: Re: [Emc-users] Spindle speed control through G540 VFD output
>
>On Wed, 2011-03-16 at 21:05 +0000, andy pugh wrote:
>> On 16 March 2011 20:50, Michael Jones <[email protected]>
>wrote:
>>
>> > And yes, the pot is isolated as you've said.
>> >
>> > Does this mean that this upgrade is a "not recommended" or possibly
>> > hazardous direction, or just that there's more I need to do besides
just
>> > hooking up the VFD output pins from the G540 to make it work
>> > correctly/safely without breaking something?
>>
>> It should be fine, but you need to know how "isolated" the VFD output is.
>> I had a KBIC speed controller and the low side of the pot was held at
>> +Motor voltage (100V)
>> The VFD output has it's own GND terminal, which is a good sign.
>>
>> http://www.cnczone.com/forums/gecko_drives/88165-
>g540_vfd_output_floating.html
>> Has a comment from Mariss (who is Mr Gecko) saying that it will be OK.
>>
>
>"The analog output is optically isolated from both the G540 and the PC.
>- Mariss"
>
>This quote doesn't instill much confidence, but it seems that the G540
>terminals 7 Ground, 8 Output, 9 +10V are isolated from the Gecko circuit
>and float. I am guessing these terminals are implying a potentiometer
>like function in the G540. The +10V terminal is were you would connect
>the +10V output from the KBIC to a potentiometer. Ground connects to the
>ground from  KBIC potentiometer terminal for the far end of the
>potentiometer from the +10V. Then the output terminal (8) and an EMC2
>digital PWM signal go to the potentiometer wiper.
>
>Current
>KBIC
>---------------
>GND  Wiper  +10
> |    |      |
> |    V      |
> +-----------+
> Potentiometer
>
>New
>KBIC
>---------------
>GND  Wiper  +10
>|    |      |
>|    |      |
>GND  OutP  +10V
> 7    8     9
>    G540
>      ^
>      |
>Parport 14
>
>The wiper will be controlled by the EMC2 PWM on parallel port pin 14 VFD
>PMW (50Hz). See here for the EMC2 HAL setup:
>http://linuxcnc.org/docs/html/examples_spindle.html#r1_2
>
>The PWM frequency will be determined by the thread rate that the PWM
>component is loaded in - usually the servo thread or 1kHz (?). The G540
>doc hints at 50Hz, but I think it will work anyway. This is off the top
>of my head, so check the above for yourself.
>
>I suspect you could wire the terminals directly, but there is a
>possibility that current limit resistors might be needed somewhere.
>--

I went back and looked compared my wiring to the above text diagram from
Kirk and found I had things wired pin 7 and 9 reversed - fortunately I
didn't fry the G540 because of it.  

Thanks Kirk for the clue!!!


Michael



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