Dave wrote:
> I'd like to use as many off the shelf devices as possible - PC boards 
> etc... if possible.
> 
> Being a typical customer, they want to keep the costs down but they also 
> want it to work and operate reliably.
> 
> I've had good luck using conventional industrial controls on machines 
> that operate outside, but I have always been able to include a panel 
> heater to minimize condensation issues.
> 
> Do you guys have any suggestions?

My son worked in Antarctica for several years, designing and installing 
power equipment at field camps. Here's what I remember from that:

1. Use gel-type lead-acid batteries for generator staring. Keep them 
topped up with a solar panel when sitting.
2. If there is a block heater on the generator engine, connect a battery 
charger to the same power source, so the batteries are fully charged 
when it's time to start it.
3. If it's really cold, -20F or below, put the batteries in an insulated 
box and use a little of the battery/solar panel juice to heat the 
batteries slightly.
4. Use solid-state hard drives. Much better for vibration and cold.
5. Computer fans probably won't start cold, but they'll warm up and run 
in time to keep things from overheating.
6. Stick with name-brand computer mother board and RAM. They may have 
more conservative timing margins which will be more reliable over a 
wider temperature range.

Karl

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