John Thornton wrote:
> My symptom is when I try and accellerate the spindle from 0 to >2400 rpm 
> in one step the drive faults out with a generic fault. Sometimes when 
> running the mill at 6000 RPM for a while (so good and warm) a Rapid Z up 
> will give the same fault. I can ramp up to 6000 RPM by starting at 2000 
> RPM using 100 RPM increments with a G4 of 0.1 between.
>   
What you need to do is insert a filter between the spindle speed command 
and the DAC that sends
the speed command to the drive.  I have used the hal lowpass component 
for this, but apparently
the limit component can also be used to limit the rate of change of the 
output.

See :
http://pico-systems.com/codes/jebport/ppmc_motion.hal
for how I have spindle speed filtered on my Bridgeport.

As for the Z movement giving a fault, I can imagine a couple possible 
things.  One is if all the power
supplies are common, the rapid Z move might cause the DC bus voltage to 
dip.  Another possible
thing is the spindle spline is binding and causing the bearings to drag.

Jon

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