Sorry, I should have stated up front that this machine is not running 
EMC...yet!

The fix needs to be on the hardware side as it should work as is. I use 
a programming workaround now to get to 6000 RPM with a slight G4 pause 
between speed increases.

The Z does not have a spline on the spindle it is a VMC so the whole 
spindle and motor is moved by the Z servo.

Thanks for the link I'll save that for when I change my BP Series 1 with 
Anilam control to EMC2.

Thanks for the ideas

John

On 8/18/2011 1:29 PM, Jon Elson wrote:
> John Thornton wrote:
>> My symptom is when I try and accellerate the spindle from 0 to>2400 rpm
>> in one step the drive faults out with a generic fault. Sometimes when
>> running the mill at 6000 RPM for a while (so good and warm) a Rapid Z up
>> will give the same fault. I can ramp up to 6000 RPM by starting at 2000
>> RPM using 100 RPM increments with a G4 of 0.1 between.
>>
> What you need to do is insert a filter between the spindle speed command
> and the DAC that sends
> the speed command to the drive.  I have used the hal lowpass component
> for this, but apparently
> the limit component can also be used to limit the rate of change of the
> output.
>
> See :
> http://pico-systems.com/codes/jebport/ppmc_motion.hal
> for how I have spindle speed filtered on my Bridgeport.
>
> As for the Z movement giving a fault, I can imagine a couple possible
> things.  One is if all the power
> supplies are common, the rapid Z move might cause the DC bus voltage to
> dip.  Another possible
> thing is the spindle spline is binding and causing the bearings to drag.
>
> Jon

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