On Wed, 2011-09-07 at 20:11 -0300, Christopher Purcell wrote:
> I have rebuilt a number of violins, and whenever I replace pegs, I
> have to fit them by using the peg shaper, shown in the first link you
> gave, thus removing the precisely machine-turned surface. Commercial
> pegs are always oversized to allow for this reduction. You can't count
> on being able to ream the peg holes arbitrarily larger, because you
> have to preserve the structural integrity of the violin's peg box.

The plan was to turn each peg taper to match the hole it will go into,
so I shouldn't need to the peg shaper. My violin is a new "white"
instrument, so the peg holes where drilled straight and under sized.
Making my own reamer saved me around $50. Not needing a peg shaper will
save me another $50 on a violin that cost me a little over $40 (eBay
220826919720 ).
> 
> So there may not be much point in trying to get a very accurate taper
> and smooth finish on your new pegs, when you are going to have to
> shave that off when you install them. Maybe put the effort into
> figuring out how to CNC machine the peg's knob, leaving the shaft
> roughly cut or even straight, for hand finishing with the shaper.
... snip

I hope to turn a very simple design in one setup using 10 x 24 x 70mm
oak stock. 

The real trick will be in getting the fingerboard and belly off so I can
re-figure the plates, but I need to replace the $4 string set first to
see if that might fix the sound instead. I'm looking at Corelli Crystal
strings, but they will come close to doubling what I have in the violin
so far.

Andy, Dave, and Steve, thanks for your replies too. I'll give a high
rake HSS tool a try.

Steve said:"... But I couldn't make Violin pegs cheaper than I
could buy them, so why bother?"

Because I can. 

I'm hoping to make a violin from scratch (eBay 160647669440), but
planned on fixing up a couple of beaters first. It turns out even broken
up beaters fetch a bit of cash (eBay 320747929806). It would be nice to
make CAM files and CNC all of the parts, but I'll need a router
attachment for my mill first. My thinking is, that's what Stradivari
would do if he had a CNC.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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