> I have been given a quote for electrochemical machining of an encoder
> for my project.
> http://www.photofab.co.uk/index.php/services/chemical-etch-photo-etch/
> There is a £95 setup charge, then another £100 for a sheet of parts. I
> get 25 of my design (75mm dia) on a sheet, but only need 6 or so.
> The material I want to use is 0.3mm 304 stainless. I can add different
> designs to the sheet for no extra charge.
> Does anyone have anything intricate that they need making from
> stainless shim like this?

What resolution can they produce?
How do you read the encoder, transmission/reflection of IR-LED or ?
Would the pattern produce a square wave-signal, or a sine-wave (which
can be 'interpolated' to yield higher resolution)

a dream project of mine would be a telescope mount. To minimize
tracking error one should measure the rotation directly on the geared
axis (not the motor) and one wants maybe 4 million pulses (22 bits)
per rev for that.
>From what I've understood it's done by A/D converting a sine-wave
encoder, so if you get e.g. 8 to 10-bits of reliable interpolated data
then you
want an encoder with 12 to 14 bits of sine-shaped counts, i.e. up to
16k-counts/rev. How big a circle would that require?

Anders

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