On Saturday, February 04, 2012 07:15:23 PM charles green did opine:

> acryllic (plexi glass) is fairly rigid.

And locally unavailable in suitable thickness, although it should hold the 
threads for the 4-40 hold down screws pretty decently.

> some epoxies are too.  there
> are some hard waxes.  crystalline sugar?  amber.  plaster.  concrete. 
> glass.  ceramics.  very very cold chewing gum.

I don't think my shop is cold enough for chewing gum. Not well heated but 
still...

So tonight I will write a routine to carve a new pallet, on both sides as I 
obviously need to maintain x axis alignment better than I did on the HDPE 
version, so I'll first machine a 50 thou high ridge on the bottom of a 
piece of Micarta to align it with a T slot, then do the pocket on the top & 
drill & tap the hold down boltholes.  That should keep me out of the bars 
for tonight I'd think.  ;)

One could say I am learning just where my present inaccuracies are. ;-)
Then, maybe I can actually make usable boards. 

Cheers Charles, Gene
-- 
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My web page: <http://coyoteden.dyndns-free.com:85/gene>
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