On Tue, 14 Feb 2012 12:25:31 -0600
Jon Elson <[email protected]> wrote:

> dave wrote:
> > I suspect the only reason to use carbide is that small HSS mills are
> > really flexible. 
> >   
> Well, it is both a hardness/wear resistance issue and a stiffness 
> issue.  I VERY rarely
> use small HSS tooling for this reason.  Our shop at work is guys from 
> the "old school"
> and almost never use carbide on the mill (use lots of indexable
> carbide on the lathe).
> I remember watching them make something for me a while ago with a
> 1/16" HSS end mill, and I swear the tip of the end mill was tilted 30
> degrees from straight.
> I suggested carbide but they didn't have any, so they had FITS
> getting that slot to
> the right dimension.
> > Even though my mill has serious backlash I can  climb mill with
> > small mills, eg. <= .25". I have had occasional trouble with a .5
> > rougher but I had really buried it. I can climb mill with .5
> > carbide roughers on steel if I take a light cuts like 50 to 100
> > thou. 
> I used to make climb cuts with great trepidation on my manual 
> Bridgeport, as it
> has .030" blacklash on X and .050"+ on Y.  Now, I make practically
> all cuts in the climb direction except when going back and forth
> cleaning up the side of some piece.
> 
> Jon

GOOD GRIEF!!  and I thought 0.003 on X and Y was bad. 

If I'm lucky I can go hold the piece so I can go all the way around
climb-cutting. I seem to be doing more where I rough with a .500 and
clean up with 0.25" carbide. Of course the doc is limited. 

Dave
> 
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