On Thu, Feb 16, 2012 at 8:29 AM, Erik Friesen <e...@aercon.net> wrote:

> Another ignorant question, why is the industry so inclined to isolated IO?
> vs single board designed systems where everything is layed out properly.
> This just gets me, when trying to make a control system look neat, and you
> have to use a hodge podge of different breakout boards, drivers, etc, with
> a resultant rats nest of wires.

The interface boards are essentially working as fancy fuses, because
industrial environments are messy and confusing, with noise,
interference, crosstalk, voltage surges and wiring mishaps due to
things like technician error or 'conveyor chewed up the main cable
harness'. It's easier to replace an interface board than the entire
single board integrated controller.

In the old days, the PC serial ports always had a socketed 1488/1489
i/o buffer chips on the motherboard; instead of blowing up the entire
motherboard, serial port mishaps could be fixed by replacing the chip.
Curiously, those chips were designed by Jim Thompson who's around in
the sci.electronics.design newsgroup. Since then, they made protection
circuits better and/or people stopped doing egregious things with
serial ports---but still there's a standing recommendation to use
separate PCI cards for serial and parallel ports interfacing to
non-computer equipment, because they can be swapped out, unlike the
motherboard built-ins.

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