1)  make a hal check, that disable drive if more than 5-10 consecutive 
sample period with maximum drive output without any encoder change

2) if you use a hal encoder (brushless motor), use it as second encoder, 
and cut motor power if more than about 20° of error between both

theses are not perfect solution, but are quite simple.



Le 23.05.2012 08:08, Jeshua Lacock a écrit :
> Greetings,
>
> I turned on the power to my system today and my 180 pound gantry shot full 
> speed crashing hard into the end of my table.
>
> It hit with so much force it actually lifted the front two legs of the 500+ 
> pound table 6+ inches off the floor! Yikes!
>
> Luckily the machine only suffered minor damage, but needless to say I really 
> would like to avoid this from ever happening again.
>
> I was a stumped at first as the last time I used it everything was stable. It 
> turns out that I had a loose connection to the encoder. I am going to soldier 
> the wires on the pins of the encoder to prevent that from happening again, 
> but I was wondering if there is anything I can do to disable motor power in 
> the event a connection to a encoder is lost.
>
> I understand why it happened - without the encoder live the motor was just 
> attempting to position itself at 0.
>
> I am guessing there is not an easy way to detect this condition, but I wanted 
> to see if anyone else has any thoughts on the subject.
>
>
> Thanks,
>
> Jeshua Lacock
> Founder/Engineer
> 3DTOPO Incorporated
> <http://3DTOPO.com>
> Phone: 208.462.4171
>
>
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