On Sat, 2012-05-26 at 02:26 -0600, Jeshua Lacock wrote:
> Greetings,
> 
> I am now setting up my new X axis servo with an AMT 102 encoder.
> 
> The motor is normally dithering between 0.0003 and 0.0006 inches.
> 
> But every now and then - for no obvious reason it jumps up to 0.02+ inches 
> and doesn't attempt to return to the correct location. It just jumps randomly.
> 
> I think it must be interference.

I had a similar problem with my tool changer carousel. The carousel
would randomly shift to a random position. I used unshielded CAT5 for
the encoder. While looking at the signal with my oscilloscope, I recall
noticing the signal was close to a Volt when logically 0 with noise
adding about a half Volt of AC. My guess is that the AC would on
occasion push the voltage high enough to trigger the encoder inputs. My
next thought was to add a pull down resistor from the input terminal to
the input ground to pull the signal below the trip point. I sized the
resistor such that the logic 1 was still high enough to be well above 4
Volts. This solved the problem, but I also added a small capacitor to to
help filter some of the AC. Basically, many input circuits have such
high input impedance that any EMI can induce a significant voltage
change on the cable. Loading or decreasing the impedance at the input
can reduce the interference. Studying cable termination for RS-422/485
may provide a more formal description of how this should be done and
really should apply to any cabling not just RS-422.

See Section 4 here: http://www.ti.com/lit/an/slla070d/slla070d.pdf 

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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