On Saturday, May 26, 2012 07:12:02 AM Jeshua Lacock did opine:

> Greetings,
> 
> I am now setting up my new X axis servo with an AMT 102 encoder.
> 
> The motor is normally dithering between 0.0003 and 0.0006 inches.
> 
> But every now and then - for no obvious reason it jumps up to 0.02+
> inches and doesn't attempt to return to the correct location. It just
> jumps randomly.
> 
> I think it must be interference.
> 
> The cable is double shielded and the shields are grounded to the encoder
> ground the length of the cable outside my enclosure. I am suspecting
> the interference is inside the enclosure where there are unshielded
> encoder and power wires.
 
You should have a 'star' ground system, where some bolt in the main 
housing, which is connected to the 3rd pin ground of the powerline, and all 
shielding is connected to that, as are all the common ground wires from the 
rest of the system.  Connecting the other end of the shielding to the 
encoders ground will make a ground loop, and when you allow that current to 
flow on your shielding, all bets are off.  So connect the shielding at that 
designated bolt and nowhere else.  Connect the commons from the motor 
supplies to this same bolt.  Anything that needs grounded should also be 
grounded at that bolt and no place else.  That bolt should also be the only 
place an earthen ground is connected.

> I was thinking of carefully wrapping aluminum foil around the power
> wires and grounding them, then shrink-wrapping or covering the aluminum
> with electrical tape.

Probably will not work because of the difficulty of making a good 
connection to the foil that lasts more than a few minutes.  When dealing 
with alu, the only reliable connection is called a gas tight connection.  
alu is a VERY reactive metal in the presence of the O2 in the air, 
oxidizing rapidly enough when exposed to the air by scratching it, a film 
of oxide which is a perfect insulator with a breakdown voltage of 40 volts 
or so, will be formed in 0.001 seconds.  Give it some chemical help and its 
good to around 500 volts!

Use shielded wire for critical signals inside the cubical too.
 
> Would I want to ground the power wire shield to the power supply ground
> or the encoder ground? Do you think this might help?

See above, all grounds should 'radiate' like a star from one common point.  
do not use a shield to take a ground someplace, run a separate piece of 
normal wire that is connected to this common bolt.
 
> Anyone have any other suggestions?
> 
> I wish I could see magnetic fields! Short of that, at times like this I
> wish I had a magnet implant like this guy that can feel magnetic
> fields:
> 
> http://www.wired.com/gadgets/mods/news/2006/06/71087?currentPage=all
> 
Chuckle, that would be nice.  I understand that pigeons sense that somehow.  
But they don't speak english...

> Thanks,
> 
> Jeshua Lacock
> Founder/Engineer
> 3DTOPO Incorporated
> <http://3DTOPO.com>
> Phone: 208.462.4171
> 
> 
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Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
My web page: <http://coyoteden.dyndns-free.com:85/gene>
If God had meant for us to be in the Army, we would have been born with
green, baggy skin.

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