I spent the day swapping out the 15hp idler in the RPC for my 10hp idler 
(much quieter by far) and balancing the RPC per the directions in the 
Fitch pdf. I did notice that my Vac and Vbc was reversed from his chart 
no matter what I tried. In the end I had Vab 244, Vac 252, Vbc 252, Va 
122, Vb 122, Vc 212 with c being the generated leg.

http://www.practicalmachinist.com/FitchWConverter.pdf

I did a test run and it would take a S3000 M3 without an error, above 
that it would error out. Then I remembered that I had the taps wrong on 
the step up transformer. I changed them from 208 to 240 and it would 
error out at S2000. I moved the taps to the 220 lugs but ran out of time 
to test it.

Just to recap a bit everything including the RPC is grounded to a common 
ground. The RPC does not have a neutral. The inputs to the machine are 3 
phase + ground. The only neutral in the machine is from the step down 
transformer for the 120vac circuits. The Simodrive 611 is grounded to 
the same common ground.

I won't have much time today but I'll try and test a few more things and 
gather up the part numbers and call the Siemens tech support line 
Wednesday to see what they say. I do have a small line reactor that I 
plan on hooking up just to scope what it might do. Line reactors are 
cheap compared to other options...

Thanks
John

On 5/28/2012 12:37 PM, Jon Elson wrote:
> John Thornton wrote:
>> I've been searching for "isolation transformer" but they all seem to be
>> 480 to 240 or similar. Not had any luck so far on finding a 240-240
>> transformer.
>>
> Many dry transformers that do 480 - 240 can be restrapped for
> 240 -240.  Also, voltage adjusting transformers can often be
> set for 1:1 ratio.  Especially in the delta-wye use where a
> neutral needs to be derived from a delta substation.
>
> Still, I'm not sure this will solve your problem, if the phase
> converter is unbalanced.  I'd try to improve the balance first,
> before adding another half ton box to your shop.
>
> Jon
>
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