Not LinuxCNC specific, and going from the top of my head (it's been a long
time since I hacked away at Linux kernel) -- booting in 3 seconds is a bit
tough to do, even with SSD -- but the key thing is to strip as many
services and dynamically loaded device drivers.  If you can get the kernel
image small enough, it *might* also be faster to have an uncompressed
kernel (there's a disk I/O tradeoff versus the time spent unpacking the
kernel).

Some architectures are able to "XIP" execute-in-place, running the kernel
directly out of "ROM" (typically FLASH) - it eliminates a bulk of the setup
time to get the kernel running, however, ROM/FLASH access has traditionally
been slower than RAM, so there's performance tradeoffs to consider there as
well.

This elinux.org page can give you some ideas on the performance improvement
for uncompressed, and XIP kernels.  These are non-PC architectures, though.
 http://elinux.org/Kernel_XIP

On Tue, Jun 12, 2012 at 9:16 AM, Stuart Stevenson <stus...@gmail.com> wrote:

> Gentlemen,
>  What would it take to headless boot LinuxCNC in 3 seconds?
> thanks
> Stuart
>
> --
> dos centavos
>
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