On Wed, 2012-06-27 at 12:17 -0400, John Stewart wrote:
> as I have a perfectly good CNC mill sitting around…

The fundamental problem with a RepStrap made from a typical milling
machine is speed: my rather customized Thing-O-Matic prints reasonably
well at 30 mm/s and makes rapid motions at 250 mm/s.

That's about 70 in/min printing and 600 in/min moving, which seems
rather peppy for most affordable milling machines.

At those speeds, an "interesting" object requires upwards of a half hour
to print, with the largest one taking (IIRC) four hours.

Tuned Ultimakers seem to have the fastest printing these days, somewhere
upwards of 150 mm/s; call it 350 in/min.

You can scale the total time pretty much linearly by the printing speed,
because that's what it spends most of its time doing. My Sherline,
admittedly a slug, tops out at 24 in/min = 10 mm/s, so larger objects
would require a bit over three consecutive shifts.

That's why you need a purpose-built 3D printer...

-- 
Ed
http://softsolder.com




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