Which is made from drill rod, untreated.

It looks like I am stuck with the 3.5mm allen socket to drive this.

I see some carbide broaches on the net, mostly for quite heavy prices.

1.  My mill hasn't the ability to drive even a wobbler as its all tapped 
out at about 150 lbs of push.

2.  I have a live center for this mini-lathe, and if I really really snug 
down the tailstock clamp, it might make 200 + lbs of push.  Likely not 
enough to push it straight in.  But what if I drill a dimple in the end of 
the key to keep it on the point of the live center, with this screw screwed 
into a piece of scrap centered in the chuck, drilled with a 3.5mm bit 12mm 
or so into it, then place the sharpened allen bit piece between the screw 
and the tail stock, and offset the tail stock several thou.  Starting the 
spindle would provide the wobble needed to do it one corner of the wrench 
at a time.

Is this workable or do I need magnitudes more pressure and a carbide 
cutter?

Thanks Guys.

Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
My web page: <http://coyoteden.dyndns-free.com:85/gene> is up!
Windows is a pane in the ASCII.

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