On Saturday 21 July 2012 22:14:28 Gene Heskett did opine:

> On Saturday 21 July 2012 12:55:27 andy pugh did opine:
> > On 21 July 2012 16:44, Gene Heskett <ghesk...@wdtv.com> wrote:
> > > And I just now did hit a page with some size specs.  Looks like T15
> > > is as big as I can shoot for.  The thru hole in the extension is a
> > > good fit for a 3.5 mm allen wrench.
> > 
> > Broach it hex then, it can't be _that_ hard.
> > Just don't do your real part first.
> 
> A given.  I'll cut off half an inch of this drill rod and try that 2nd.
> First will be a piece of hard plastic like micarta.
> 
> Cheers, Gene

I got it done, not once but twice, second time in the real screw.  Then I 
did a boo-boo after making a 7mm tapped pocket to hold the screw, I mounted 
the drill bit, dropping its diameter about 6 thou, and thinking in mm that 
I needed to drill maybe 7mm into the end of it, zeroed the z without 
checking to see if it really was, fed the bit in, glance at the dro 
occasionally but always seeing it as -2.something, so I kept on boring.

When I realized the display was in inches and that there must have been a 
previous touch off in effect.  The net effect is that I bored to far and 
broke the screw at the size change.

That made it beer thirty & I was one behind.  My biggest problem was that 
3.5mm wrench, is damned near made out of unobtainium, I check Advance Auto, 
TSC and finally found 2 pocket kits at Lowes with a 3.5mm.  That turned out 
to be damned hard stuff, and my lathe drove it in 4 to 5mm very easily with 
about a 1/8" tail stock offset.  Veddy tight though, took a pair of BIG 
vice grips and a hammer to remove the key piece both times.  Without 
resorting to driving it back in with a hammer, it only goes back in about 
1mm.

So, I guess tomorrow I re-rig and sharpen my thread cutter, and make 
another screw.  Then its probably going to slow for a day or 3 because I 
have no clue how much nose I'll come home with Monday.  Squamus Cell they 
called them this time.  Several small ones.

Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
My web page: <http://coyoteden.dyndns-free.com:85/gene> is up!
Minimum charge for booths.

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