On Monday 24 September 2012 02:57:33 Jeshua Lacock did opine:

> On Sep 23, 2012, at 9:42 PM, Gene Heskett wrote:
> > Sweet Jeshua, even if the movies didn't play on FF.  What format were
> > they?
> 
> Thanks Kent and Gene!
> 
> The movies are Quicktime MV4.

Aha, so its that plugin I need to check out, some news sites, CBS in 
particular, have videos that don't play either.  Checking my plugins, did 
you mean M4V?  MV4 isn't listed.
> 
> > But thats an odd bucket for handling the hot alu.
> 
> It is actually a very standard silicon carbide crucible these days. The
> two most common ceramic crucibles in use are graphite and silicon
> carbide.

We had to, at the beginning of each shift, repair the damage if any to the 
pour lips of our ladles with fire clay, and I never saw the core material 
of the ladle.  They could have been some sort of a graphite molding for all 
I know.  I believe the ladle was fitted into a circle welded up out the of 
about a 5/8" diameter steel rod the handle was made from, with a smaller 
hand loop to control the tipping with the right hand.  With all the fire 
clay covering it, you had to let your imagination work overtime.  As for 
silicon carbide, small town iron foundries don't have that stuff in their 
budget.
> 
> > What I've used for
> > casting iron was an equally long handled, fireclay covered bucket that
> > we tipped over sideways to pour the iron out by rolling the loop on
> > the other end of the handle to control the pour.  In a half knealing
> > position with the left knee sticking out to hold the weight in the
> > middle of the handle. The bucket held about 80 lbs of iron & weighed
> > about 30 lbs empty.  I spent a summer in '60 doing that, and my back
> > reminds me of how dumb that was 24/7/365 since.
> 
> Wow! Sounds brutal!
> 
In the end it was.  In the beginning it was just hard work, which at my age 
then wasn't a problem since I was also learning something new.  We were 
making lots of seed plates for corn planters, and the gear cases for Maytag 
washing machines.  The planter plates were made in several styles as there 
were many similar but different designs to fit all the major brand names.  
Each day shift 'set' as many sand molds as they could in about 6.5 hours, 2 
plates to the mold.  I was making about 90 2 plate molds of them a day.  
Then they'd tap the electric furnace & bring the iron around in about 500 
lb buckets on an electric trolley, filling your ladle as it hung on the 
trolley. and go on to the next work position.  You poured as many as you 
had iron for, then yelled for the bucket again, sometimes 3 or 4 times.  
The day shift left them sitting on the floor, and the night crew came in 
about 3 hours later, kicked the parts out of the molds, shoveled the sand 
mix back into a pile at each mans work position & ground off the flash off 
when it was cool enough to handle.  They were also in charge of the sand 
mix, adding whatever it took to get the right cohesion for its reuse the 
next day.

> I have a steel crucible that holds about 100 pounds of aluminum and
> weighs over 30 pounds empty. The most I ever poured at once was about
> 50 pounds of aluminum. It was very difficult! That is when I decided I
> need a tilt furnace or a tap hole furnace for doing parts that heavy.
>
Not having the movies, I was trying to figure out how you were controlling 
the bucket tilt to pour as it looked like the tilted bucket was facing you 
in the stills. 
> 
> Cheers,
> 
> Jeshua Lacock
> Founder/Engineer
> 3DTOPO Incorporated
> <http://3DTOPO.com>
> Phone: 208.462.4171
> 
> 
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Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
My web page: <http://coyoteden.dyndns-free.com:85/gene> is up!
Are we on STRIKE yet?

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