You might post this on the forum in the pncconf section, it does sound 
like a little bug with pncconf.

Is this a 5i25/7i76 combo? You might just try a plain config that is 
known to work...

http://gnipsel.com/linuxcnc/configs/index.html

JT

On 10/2/2013 12:26 PM, Russell Brown wrote:
> Quoth Peter C. Wallace.....
>> On Wed, 2 Oct 2013, Russell Brown wrote:
>>
>>> It's a stepper based system using a Mesa 5I25 and the standard
>>> BASE_PERIOD of 50us which should allow 20,000 steps per second
>>> (according to TFM).
>> There should be no base thread at all with hardware stepgens
>> (it will make things worse and may even be the cause of the following error)
> The original config from pncconf didn't have the BASE_PERIOD in the .ini
> file.  I did put one in during my flailing around but I've just taken it
> out and there's no difference.
>
> However, it looks like my .hal file (pncconf generated) doesn't use it
> anyway:-
>
> Mesa_Mill.hal:loadrt [EMCMOT]EMCMOT servo_period_nsec=[EMCMOT]SERVO_PERIOD 
> num_joints=[TRAJ]AXES
>
> and talking of the .hal file, the only thing that's changed from the
> pncconf generated version is AFAIR that I had to comment out the
> following two lines:
>
>       loadrt abs names=
>       loadrt lowpass names=
>
> as linuxcnc won't start with them in the file.
>
>
>> One thing that is required is that the per axis stepgen maxaccel parameter be
>> set to about 20% greater than the machine maxaccel for that axis.
> I did have it set to double (700).  Just tried 420 (350 * 1.2).  No
> difference :-(
>
>
> FWIW, I've stuck my .ini and .hal files here:
>
> http://ruffle.me.uk/cnc/Mesa_Mill.ini
> http://ruffle.me.uk/cnc/Mesa_Mill.hal
>
> if anyone's kind enough to have a quick gander and tell me what stupid
> mistake I've made I'd be very grateful.
>


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