On Sun, 10 Aug 2014, John Alexander Stewart wrote:

> Date: Sun, 10 Aug 2014 12:52:19 -0400
> From: John Alexander Stewart <[email protected]>
> Reply-To: "Enhanced Machine Controller (EMC)"
>     <[email protected]>
> To: "Enhanced Machine Controller (EMC)" <[email protected]>
> Subject: [Emc-users] G540, 5i25, missing steps, once again.
> 
> Hi all;
>
> I thought I had this fixed.
>
> running a 4 hour engraving process, and the X axis slowly moves. At the
> end, it is off, maybe, 0.3mm or so. (using centre drill before and after,
> you can see different points)
>
> I thought I had this fixed, because I've had this problem for a long time,
> now I find that the error is small, but still exists.
>
> - 5i25 has stepdir, etc, parameters set to 2,000 (all 4 of them)

You might try setting the steptime a little longer, I have seen other cases 
where more margin is needed, unless your maximum steprate is getting close to 
1/(steplength+stepspace), there is no disadvantage to using longer times
and they improve your overall margins

>
> - The G540 motor is tuned as per directions. (tuned more than once)
>
> - Only X axis affected, and only in 1 direction.
>
> - machine slowed down, currently trying one where I increased accel
> parameters to slow down any "jerking".
>
> I'm beginning to think that the G540 is not working quite right, as I've
> spent (probably, over the last year) about 1 week on fixing this X axis
> slip.
>
> What would you guys try?
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Peter Wallace
Mesa Electronics

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