On Sunday 10 August 2014 13:10:15 Peter C. Wallace did opine
And Gene did reply:
> On Sun, 10 Aug 2014, John Alexander Stewart wrote:
> > Date: Sun, 10 Aug 2014 12:52:19 -0400
> > From: John Alexander Stewart <[email protected]>
> > Reply-To: "Enhanced Machine Controller (EMC)"
> > 
> >     <[email protected]>
> > 
> > To: "Enhanced Machine Controller (EMC)"
> > <[email protected]> Subject: [Emc-users] G540, 5i25,
> > missing steps, once again.
> > 
> > Hi all;
> > 
> > I thought I had this fixed.
> > 
> > running a 4 hour engraving process, and the X axis slowly moves. At
> > the end, it is off, maybe, 0.3mm or so. (using centre drill before
> > and after, you can see different points)
> > 
> > I thought I had this fixed, because I've had this problem for a long
> > time, now I find that the error is small, but still exists.
> > 
> > - 5i25 has stepdir, etc, parameters set to 2,000 (all 4 of them)
> 
> You might try setting the steptime a little longer, I have seen other
> cases where more margin is needed, unless your maximum steprate is
> getting close to 1/(steplength+stepspace), there is no disadvantage to
> using longer times and they improve your overall margins

I will concur with Peter, but would also lengthen the dirsetup and dirhold 
times by another 1000ns, or one microsecond of additional time for all 4 
of those signal specs.

There is a page in the wiki that lists the required times for a quite long 
list of drivers, and I have had zero problems since adding 1 microsecond 
to all 4 timing specs listed for my 2M542 drivers.
 
> > - The G540 motor is tuned as per directions. (tuned more than once)
> > 
> > - Only X axis affected, and only in 1 direction.
> > 
> > - machine slowed down, currently trying one where I increased accel
> > parameters to slow down any "jerking".
> > 
> > I'm beginning to think that the G540 is not working quite right, as
> > I've spent (probably, over the last year) about 1 week on fixing
> > this X axis slip.
> > 
> > What would you guys try?

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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