On Friday 15 May 2015 21:55:07 Jon Elson wrote:
> On 05/15/2015 05:41 PM, Gene Heskett wrote:
> > To continue this nearly sterile thread, I have now spent about 3
> > hours looking for an HTD belt/pulley setup that might replace this. 
> > LMS is out of the plastic, 9mm bore pulley till the end of June.
> >
> > But the instant I mention a metric bore, I am getting crickets.
> >
> > What I need is a 9mm or 10mm wide, 10mm bore + keyway, steel or alu
> > HTD pulley, flangeless, with a maximum OD with its belt mounted, of
> > about 47.5mm.
>
> You can buy powder metallurgy HTD pulleys from McMaster
> Carr.  Make rings on the lathe (oh, yeah, this is FOR you
> lathe, isn't it?) and chuck up the pulley.  Bore the ID,
> turn off the hub if not needed, etc. to make up whatever you
> need. I've done this on some of my machine projects, with
> excellent results.
>
> If you want to keep the flanges, then make the rings so the
> ID fits the OD of the pulley, and the width of the ring fits
> down between the flanges.  Split the ring with a hacksaw,
> slap the two ring sections onto the pulley and place in the
> lathe chuck.  This will allow you to hold the pulley by the
> only surface that matters, the OD of the pulley, and bore
> the ID concentric to that.
>
> Jon

Sounds like a workable thing to me Jon, thanks.  How is that sintered 
powder in terms of making a keyway in it, considering I don't have an 
appropriate broach? Yet... What I have been doing is making miniature 
taperlock setups, which when pulled up snug enough, do not need a key.
That however isn't practicle for lack on room so it will have to be 
keyed.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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