I am learning to use a CNC lathe.  I like to learn from the mistake’s of others 
by repeating them myself ;-)  I am cutting medium carbon steel (medium because 
I don’t really know what it is - not stainless, not tool steel, turns/faces 
easily enough).   I have a narrow (0.088”) cutoff bar with a carbide insert.  I 
used a program that I have called GWizard to get feeds and speeds and on it’s 
conservative setting for carbide cutoff tool in medium carbon steel it 
recommended 2000rpm and 2ipm.  That was a disaster.  It started off cutting a 
very heavy chip (10-20 thou thick) got about 1/3 into my 0.5” dia piece and 
then pushed it’s way to destroying the insert and bending the opening on the 
tool that holds the insert.  What is the opposite of “just in time”?  Well, 
that is when I hit estop.  Luckily I have two ends on this cutoff tool so I 
have one more chance :-)

I know I need to cut off as close to the spindle as possible.  I know that 
cutting fluid is good thing, though I don’t have flood so will just be spraying 
or dripping something on it.  But what would be good F&S for doing this?   A 
“machinist” recommended 600rpm and 0.6ipm using his rule-of-thumb machining 
formula…?

Also, I believe I can do CSS but don’t really know anything about that yet, was 
just trying to do basic things first but if css would be better…Any advice 
would be welcome.

-Tom


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