On 11/9/2015 5:37 AM, andy pugh wrote:
> On 9 November 2015 at 03:54, TJoseph Powderly <tjt...@gmail.com> wrote:
>> messy ( plan on leaks and kitty litter )
>> the hydraulic supply tops up the volume from a reservoir that you keep full
>> these are really really beefy systems.
> Indeed, the power pack for my testing machine was contained in a
> soundproof wooden box about the same size as a car.
> At work there is a bank of 20 x 75kw (100hp) motors servicing a
> hydraulic ring-main for about 6 multi-axis shaker rigs.
> (But the rigs can play-back suspension /braking / acceleration forces
> and displacements on 4 wheels of a vehicle in real-time 25 hours a
> day)

I've done quite a bit of hydraulic servo work for custom machines.    
You can use regular industrial cylinders for positioning.
For precise positioning and fast response you need to use a lot of steel 
lines.   Rubber hoses act like springs as they bulge and contract.    
Servo valves are expensive.  $1000 is not a lot for a servo grade 
proportional valve.   There are cheap proportional valves but they are 
not made for precise positioning.   Some are just used for pressure 
control and are very slow to respond.   A swash plate piston pump can 
eliminate a lot of oil heating problems and energy waste.    But swash 
plate piston pumps are much more expensive than gear pumps 3-4K for a 20 
hp pump is pretty cheap.
You can get by with a smaller pump by using an accumulator but those are 
thousands of dollars each also.

These are all reasons why people have migrated to electric servos and 
away from hydraulics.

Dave

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