The other approach to take is to forget about home switches and do a 
touch off on the work or the stops by using a probe.
Mount the probe in in the spindle and touch off on the stops or the 
workpiece to obtain a zero position.
There are some relatively inexpensive probes for sale.
Most homing systems I have used on machines are not that accurate.  
Homing only positions the spindle or carriage to the machine, and not 
the workpiece.
If you clamp the workpiece against a stop and there is a spec of grit or 
a rough edge or interference then super accurate homing becomes useless.
Referencing to the workpiece is usually what people usually really want

Dave

On 2/17/2016 7:52 AM, Bertho Stultiens wrote:
> On 02/17/2016 04:28 AM, Gregg Eshelman wrote:
>>> I'm now considering to take an old CD player and move the
>>> laser-assembly onto several micro-switches at different speeds. The
>>> laser-assembly is sub-micrometer accurate (CD track-separation runs at
>>> 1.5...1.6 um) and generally uses a simple stepper.
>> They don't get that accuracy with the stepper. The lens is suspended on
>> springs and uses magnetic coils for fine positioning radially for
>> tracking and vertically to focus.
> You are right. I was overly optimistic and too eager to use something on
> my desk. It is a darn difficult task to make something accurate.
>
> I did a wholy unscientific test on a no-name micro-switch with my
> calliper (0.01mm resolution) and was looking at about -0.01/+0.05mm
> variability. Most of that variability was most likely caused by me not
> holding the switch firmly enough.
>
> However, it does show that the activation of the switch is pretty
> consisent. It looks like a +/-0.01mm repeatability is readily in that
> switch (if not better), which again seems to align pretty well with
> other's experience.
>
>

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