So my goal is to let others learn from my mistakes. So in that way I 
tend to make a lot of them so everyone can benefit. Last night I was 
working with the plasma machine and made a big one!

Don't ever forget to hook up the ground to the plasma cutter!

When we hit the go button the program started. The torch found the 
material. The pilot arc started and BAM everything stopped. Realtime 
error in LinuxCNC. Cleared repowered the machine and nothing would still 
work. That is when I realized the ground clamp was not on the cutting 
table.

It took out the two breakout boards and the mesa THCAD-10 board. 
Everything else seems to have survived. I replaced one of the breakout 
boards to see what all was damaged. The parallel ports are still working 
and the stepper drives are still working so the damage was limited.

So this serves as a warning to anyone that is using a plasma CNC machine.

My next question is what can I do in LinuxCNC to get a message box each 
time a program is being started to check the plasma ground. This will 
help to mitigate this problem in the future.

If there is no way to do it in LinuxCNC then I will add a piece of code 
to the post processor we use in Fusion360 to add the message and a 
program pause in the initial preamble of the file.

John T., I ordered a replacement THCAD-10 this morning. I just want to 
thank you for the simple privacy statement on your website. I think you 
should change your terms to be "You pay me, I ship you stuff!"

Thanks and be warned!

Jim C.


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