Glad you got it going.   Life is much easier if you don't need to use 
Tool comp!  :-)

Dave

On 7/1/2016 9:07 AM, Eric H. Johnson wrote:
> Thanks for all the help everyone, I think I have the problem resolved. For
> anyone that cares, here are the sordid details. We had been having a problem
> with the knife rotational axis losing a very small number of encoder counts
> (generally less than a couple of degrees over a full pattern). The problem
> had been isolated to one length of robotic cable but the error was small
> enough to live with for all but the densest material we were cutting. So the
> problem was initially attributed to the knife. Last weekend we re-ran the
> one length of robotic cable, and the encoder problem went away, but not the
> fit problem with the one material.
>
> It also seemed that the inset pieces were always coming out large by just a
> few thous, and mostly on curves. Note: I had previously run some tests just
> scoring cardboard, so as to have no load on the knife, and those all came
> out dead nuts. Closer examination when cutting the dense material revealed
> that the error was almost entirely in the Y axis. So I went back to the
> tuning for Y, and pushed up mainly P. I am now getting a small amount of hum
> in that motor, but the accuracy, and hence the fit is much improved. The
> motor still  runs cold, so I do not think it is harming the motor. There is
> about a two week backlog that needs to be cleared out,  but once that is
> done, I can play with it a little more and see if I can get turn out the
> hum.
>
> Thus in the end I did not need the tool offset, but perhaps uncovered an
> oversight in use of auxiliary outputs with tool compensation.
>
> Thanks again,
> Eric
>
>
> is the part moving or the kerf filling with swarf thus affecting the size?
> tho i cant picture how the part gets larger maybe in some direction and not
> overall?
> or some sort of stress relief is ocurring if the above, try glue-stops or
> tabs else, i dunno (fiddler on the roof said.
> you want to know why?
> I'll tell you..
> I dont know )
>
>
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