I should probably start a new thread here but there is definitely a 
similarity in the noise problem.

In my jet 9 x 20 conversion I was getting lots of noise spikes on my 
spindle encoder feedback to the 7i78 card.
I went through all the regular suspects, grounding, shielding twisted 
pair etc. with little or no change.
On a "real" scope I was watching the noise spikes as vertical lines 
superimposed on the encoder A and B square waves. The noise was there 
even if the spindle was NOT turning and when the spindle motor 
controller was OFF.

I started turning off things to see if the noise was from an external 
source such as the monitor or computer's switching supply.
I even disconnected the DB-25 to the computer and supplied the 7i78 
from a linear supply.....No change.

Then I wondered what would happen if I turned off the G320 servo 
drives.  I pulled the error/reset connections on the G320's and the 
noise went away.
When I hooked the error/reset lines back up to one of the G320's and 
decreased the horizontal sweep on the scope to 10 microsec per 
division I got a beautiful rock solid 2 volt burst recurring every 50 
microseconds and ringing for about 10 microseconds.

My noise source is the G320's PWM generator which switches at 20 khz.

I'm still not sure how such a horrible noise signal gets from the 48 
volt motor armature switching circuit in the G320 to the input of the 
7i78 but at least now I know the source and can try to fix it.  I'm 
pretty sure that I can't just put a cap across the armature outputs 
of the G320 because that does bad things to the H bridge.

Has anyone else experienced the PWM switching noise of their drives 
getting into their signal level circuits?
If so, how did you deal with it?

Thanks,
Cecil


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