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On Thu, Apr 13, 2017 at 5:16 PM, Gregg Eshelman <g_ala...@yahoo.com> wrote:

> Do test runs in wood or machinable wax or plastic. Could try spraying a
> dry graphite film on the cutter. NAPA auto parts has spray cans of that.
> Don't mill the crappy aluminum alloy.
>
> On Thursday, April 13, 2017, 8:46:03 AM MDT, Todd Zuercher <
> zuerc...@embarqmail.com> wrote:Here I go again.  Unfortunately, the
> aluminum jig was a big hit, and now they want more.  So I thought I'd take
> a crack at a trochoirdal milling path.  My first try gave mixed results.
> Looking for advice.
> My CAM software still doesn't have a trochoirdal option, so a faked it
> with a line of small circles strung together.
> I tried milling with a Vortex 1230 1/4" solid carbide up spiral @ 18000rpm
> feed rate set to 100ipm (but due to machine acceleration limits the feed
> was really only 60ipm).  The path was made with 3/8" circles with a female
> climb milling path strung together with a 0.05" step, milling 1/4" deep.
> It cut beautifully, for about an inch, then the flutes clogged and the bit
> promptly broke.  This was a dry test cut in the Mic-6 chewing gum and I
> forgot to turn on the air blast.
>
> Suggestions on where I should go from here?  Smaller step?  Lower or
> higher RPM? Larger circle (to allow faster feed)?  I know Getting the air
> blast turned on and a squirt of WD-40 will help, but will that be enough?
> Better Aluminum stock should also help, I have 3 sheets of 6061 for the
> next ones, but I would like to cut a few things from the Mic-6 scrap left
> over from the last one.
>
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