On Friday 25 May 2018 08:41:42 TERRY Christophersen wrote:

> Table toward you and to the left is machine home.
> 4th axis on the right hand side of the table.
> This is how most machines are.
>
Which direction/angle is the motor sticking out? Any direct drive to the 
drive worm is an un-handy direction, so in order to clear stuff, my 
little table has to be on the left, so the drive motor projects at a 45 
degree angle up and to the front.  Its a piece of India made 4" junk. 
Handy for facing bolt head flats, or for drilling and tapping for the 
grub screws for these tap hats I am making 2 or 3 a day, but useless for 
cutting sprockets or gears. Backlash is measured in degrees, and varies 
because the bull gear is off center.

I needed a special drill while installing the safety railing for the 
wheelchair ramp, so I made a 3 fluter I had to re-sharpen several times 
with it, but since the cutting forces were into it axially, I had to put 
the air hose rigged to pressurize the internals, exerting a lifting 
force to the table so a 270 oz/in nema 23 could turn it to do the 
spiral.

If I could find a 5" that was really precise, and whose worm shaft was 
horizontal and high enough to leave room for the motor to clear the 
table, I likely would have laid the card on the counter years ago. Those 
5" all angle tilting head things look good, until I ask myself can the 
motor turn it under cutting loads, You can using the indexing plates, 
lock it in any position, but can they move while a 1/4" round nose is 
carving the workpiece?

My mental SWAG says no.

So an almost too big for a G0704 6" table, with the motor on a swing 
mount so it can belt drive the worm with a 3/1 multiplier, while the 
motor mount can be turned to place a nema 34 to its left, bottom side 
when mounted vertical, or rotated so its beside the table when mounted 
face up. But thats going to be 40+ lbs for this old fart to handle, I've 
not ever seen one so rigged, but I can sure "make it so."  That is what 
we do here I think.

I've got to, this one is an excedrin headache, and a fairly low numbered 
one at that. So who makes the best 6" for raw material? Preferably NOT 
made in India.

[...]

-- 
Cheers, Gene Heskett
--
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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