On 07/30/2019 09:14 PM, Gene Heskett wrote:
Greetings all;

Like Jon said on the sheldon list. woodruff keys cut into a case hardened
shaft are a bear. Carbide makes a mark, for about 5 seconds.

So it appears I will have to dig the keyways by EDM.

Because the electrode will go away too, what makes the longest lasting
electrode material?

And which polarity, if it makes a difference?


I think you want workpiece positive, and either graphite or copper makes a good electrode. Unless you do it with a second pass and new electrode, the slot is likely to get a taper as the electrode wears down.

Jon


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