Gentlemen,
tin happens to stand near to the transition metals in the periodic system and thus tends to slowly turn from metallic (conductive) to crystaline (noc-conductive) as time goes on. At room temperature this takes very long, say 10 years or more, at low temperature faster, especially below -20 or -30 degrees Celsius. I had such a problem with my refrigerator where the temperature sensor or its plug developed high resistance, freezing all the contents to -10 degrees over night. A temporary means to fix this is to waggle the connectors from time to time. Napoleons soldiers in Russia in 1812 had tin buttons on their uniform trousers and jackets which turned into crumbs in siberian winter, a great problem for the great emperor.

Always chose galvanized golden pins and connectors!

Peter



Am 06.04.2020 um 18:43 schrieb Peter C. Wallace:
On Mon, 6 Apr 2020, Jon Elson wrote:

Date: Mon, 06 Apr 2020 11:27:23 -0500
From: Jon Elson <el...@pico-systems.com>
Reply-To: "Enhanced Machine Controller (EMC)"
<emc-users@lists.sourceforge.net>
To: "Enhanced Machine Controller (EMC)" <emc-users@lists.sourceforge.net>
Subject: Re: [Emc-users] Gecko Failure

On 04/05/2020 11:24 PM, John Dammeyer wrote:
Anyone ever run into this sort of thing with a G213V driver?
http://www.autoartisans.com/mill/G213V-Failure.jpg

It was running the Knee with a 1200 oz-in motor and 60VDC power supply.


Typical result of a high-resistance connection getting hot. And, almost everybody in the industrial connector business makes these "Euro-style" connectors, so I'm sure for cost reasons Gecko does
NOT use Phoenix Contact parts, but a Chinese equivalent.

It may also be that transistors in the Gecko failed and it put full DC supply voltage on the motor winding
until fuses or whatever blew.

Jon



Yeah, its unusual for the drive power connections to fail since they typically have low average current. Its much more common for the motor connections to fail

The general problem with Tin connectors is that they have a positive feedback failure mechanism if used anywhere near their current limits,  their contact resistance rises over time and heat exposure and the higher the resistance,
the high the temperature and the faster this degradation progresses...

Peter Wallace
Mesa Electronics


_______________________________________________
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users



Am 06.04.2020 um 18:43 schrieb Peter C. Wallace:
On Mon, 6 Apr 2020, Jon Elson wrote:

Date: Mon, 06 Apr 2020 11:27:23 -0500
From: Jon Elson <el...@pico-systems.com>
Reply-To: "Enhanced Machine Controller (EMC)"
    <emc-users@lists.sourceforge.net>
To: "Enhanced Machine Controller (EMC)" <emc-users@lists.sourceforge.net>
Subject: Re: [Emc-users] Gecko Failure

On 04/05/2020 11:24 PM, John Dammeyer wrote:
Anyone ever run into this sort of thing with a G213V driver?
http://www.autoartisans.com/mill/G213V-Failure.jpg

It was running the Knee with a 1200 oz-in motor and 60VDC power supply.


Typical result of a high-resistance connection getting hot. And, almost everybody in the industrial connector business makes these "Euro-style" connectors, so I'm sure for cost reasons Gecko does
NOT use Phoenix Contact parts, but a Chinese equivalent.

It may also be that transistors in the Gecko failed and it put full DC supply voltage on the motor winding
until fuses or whatever blew.

Jon



Yeah, its unusual for the drive power connections to fail since they typically have low average current. Its much more common for the motor connections to fail

The general problem with Tin connectors is that they have a positive feedback failure mechanism if used anywhere near their current limits,  their contact resistance rises over time and heat exposure and the higher the resistance,
the high the temperature and the faster this degradation progresses...

Peter Wallace
Mesa Electronics


_______________________________________________
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users



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