Gene, how do I speed up the servo loop to test your theory? I’ll try that
before I perform surgery on the BOB. I also have another BOB I can try, but
it requires 12-24v power in order to enable its inputs.

On Tue, May 5, 2020 at 5:07 PM Gene Heskett <ghesk...@shentel.net> wrote:

> On Tuesday 05 May 2020 17:48:01 Dan Henderson wrote:
>
> > I have a PMDC motor I’ve scavenged along with the MC-2100 motor
> > control from a treadmill rated for 1.5 hp @ 90 volts. I’ve been
> > testing it with LinuxCNC v2.7.15 in a mock-up environment I built for
> > testing. I’m able to control the spindle speed via PWM pulses to the
> > controller (HD2 pin 4). M3 S500 will get me somewhere between 520 and
> > 580 rpm. You can hear the motor whine fluctuating with the RPM. I’ve
> > also installed a CUI ATM 10 encoder on the back and seem to have it
> > working with both an index and phase A signal. I have the jumpers on
> > it set to 200 PPR but it can go all the way to 2048. I’m using a cheap
> > china 5 axis BOB connected via parallel cable.
> >
> > Does anybody have any idea why I’m get so much flux on the rpm? Surely
> > this isn’t normal? I know enough about the HAL to be dangerous. Is
> > there some things I can check to smooth this out? Thanks.
> >
> If using a software encoder, as opposed to a mesa card, the time delay
> between samples at the 1 kilohertz servo loop can do odd things.  Among
> others, the lag in the input opto-isolators of that bob can even cause
> missed pulses from the encoder to the software. Try a much lower speed
> to see if it stabilizes.  If handy with a soldering iron, bypassing
> those opto's can help, a lot.
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>
> Cheers, Gene Heskett
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> If we desire respect for the law, we must first make the law respectable.
>  - Louis D. Brandeis
> Genes Web page <http://geneslinuxbox.net:6309/gene>
>
>
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