I just reverted to a LinuxCNC configuration that isn’t setup to use the
encoder. The spindle speed is much more consistent without the feedback
from the encoder??

On Tue, May 5, 2020 at 8:19 PM Dan Henderson <luvtof...@gmail.com> wrote:

> I have LinuxCNC fully operational. In halscope I’m able to view the
> signals for both the spindle index, phase a, and I now have phase b hooked
> up. I’m conducting my  testing with the LinuxCNC MDI. The number on the
> opto chips is EL817C807.
> The BOB PN is DB25-1205.
>
>
>
> On Tue, May 5, 2020 at 8:08 PM Gene Heskett <ghesk...@shentel.net> wrote:
>
>> On Tuesday 05 May 2020 20:17:45 Dan Henderson wrote:
>>
>> > Slowing things down had marginal effect. Okay sounds like I need to by
>> > pass the optocouplers. Would you recommend I bypass all the encoder
>> > inputs as well as the PWM output to the MC2100 controller?
>>
>> Only if it has opto's for isolation, they can effect to duration of the
>> pwm playing hob with the speed linearity.  If the motor is "hunting",
>> something else is going on.  The m2100 ISTR is the controller that came
>> in the treadmill and its a very serious case of built by lowest bidder,
>> I was not able to use it in anything I've tried. Control was extremely
>> non-linear until I put a 47k resistor between linuxcnc and its summing
>> point,  That helped but it was still flaky. Not to mention that all of
>> its control circuitry is on the hot side of the power line and quite
>> dangerous.
>>
>> I am not a machinist, but a long retired broadcast engineer and a CET so
>> much of the high power stuff comes out of my junk box. The psu for
>> instance,  makes about 120 volts DC at a surge current of 20 amps, 10
>> forever, way more that the 1hp motor I'd put on the back of a 7x12 lathe
>> is rated for. Capable of getting 2hp out of that 90 volt motor. But it
>> kept breaking drive parts once I had obtained one of the pico systems
>> pwm-servo drivers.  So I've gone into the hal file and slowed the motors
>> acceleration to something that doesn't break stuff any more. But that
>> might explain why my troubleshooting is geared to the electronics, and
>> possibly is different than what a real machinist might do to solve an
>> identical problem.
>>
>> Other than that it doesn't sound as if the opto's speed is your problem.
>>
>> So 2 other questions:
>>
>> What to you have in the way of meters and oscilloscopes for
>> troubleshooting?
>>
>> Do you actually have LinuxCNC running well enough to try to control your
>> motor?
>>
>> Cheers, Gene Heskett
>> --
>> "There are four boxes to be used in defense of liberty:
>>  soap, ballot, jury, and ammo. Please use in that order."
>> -Ed Howdershelt (Author)
>> If we desire respect for the law, we must first make the law respectable.
>>  - Louis D. Brandeis
>> Genes Web page <http://geneslinuxbox.net:6309/gene>
>>
>>
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>>
>

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