On Sunday 16 August 2020 13:07:41 Gene Heskett wrote:

> On Sunday 16 August 2020 11:57:31 John Dammeyer wrote:
> > What type of 3D printer did you buy?
>
> A Creality Ender 3 Pro. Quite highly recommended.
>
> > > -----Original Message-----
> > > From: Gene Heskett [mailto:ghesk...@shentel.net]
> > > Sent: August-16-20 5:24 AM
> > > To: emc-users@lists.sourceforge.net
> > > Subject: Re: [Emc-users] found a harmonic drive set of .stl's on
> > > thingiverse
> > >
> > > On Saturday 15 August 2020 09:05:48 Gene Heskett wrote:
> > > > Slim chance I might get the rest of the screws I need later
> > > > today.
> > >
> > > I did, almost, get enough screws to put one together & take it for
> > > a spin. Screw lengths very critical. Works but the motor only has
> > > enough torque to turn it at over 2.5 amps/coil drive.  But that
> > > will get the motor hot enough to soften the plastic in about 15
> > > minutes so I quit at about 5.
> > >
> > > Now the 64k$ question is, it is worth building an air cooled shaft
> > > extension to isolate these from the motor heat?  I'll have to
> > > think on that. I've been thru hell with this printer and anything
> > > I need is 3-5 weeks away.  The whole hot end of it is a pisspoor
> > > design, leaking hot plastic out thru the nozzles threads. Or
> > > anyplace else. The si sock on it is dragging on the work as its
> > > filled up, now that its cooled, with about an eighth of and inch
> > > of solidified plastic from the leakage.  Its also ripped up from
> > > the leaking PLA glueing it to the hot end, and damaging it during
> > > removal.  The final fix might be a strip of teflon pipe tape on
> > > the nozzles threads, but that would have to be done to brand new,
> > > clean parts I don't have.
> > >
> > > > And thats the news from Lake Woebegon. :(
>
> I have an inquiry in at PrintedSolid.com for a bullseye hot end
> conversion kit WITH a new ptfe bowden tube, but being the weekend, no
> reply as yet. I like that design better than this one whose weak point
> is the shark bite style connection used at the top of the hot end.  No
> provision to maintain the pressure of the tube against the nozzle, so
> as the tube twists with the x motions, it gradually cuts the shark
> fingers into the plastic of the tube, and the pressure and the
> twisting wears ditches in the tube wall letting it back away from the
> rear face of the nozzle.  That lets hot plastic backup the outside of
> the tube until it cools and freezes as a big plug trapped between the
> now retracted end of the tubing and the nozzle.  And the ejector motor
> just sits there skipping steps.
>
> There is a possible fix, which consists of cutting a piece of the
> tubeing off just long enough to fill the space between the shark bite
> and the nozzle, so I've done that, and placed a teeny steel washer
> above it, so the rear of the shark bite then traps the tubing against
> the back of the nozzle, the guy on y-t showing a razor blade being
> used in a jig, hopefully to get a square cut. Not having a razor
> blade, or the jig he was using, I cut it about half a mm long and took
> the hot block with it sticking out to a piece of 320 sandpaper and
> sanded it flat, reversed the tubing and sanded the other end flat.
> This left the shark bite about 1/2 turn from tight when it was
> clamped, which I noticed was turning with the motion halfway thru the
> next part, so I took the wrench and drove it tight while it was
> printing, releasing and relocking the shark bite before restarting the
> next part. But the silicon rubber sock on the hot block is so badly
> damaged from being filled up by hot plastic coming down past the
> nozzles threads that its no longer staying in place like it should. 
> And the shark bites grip on the long tube is on only whats inside the
> shark bite.  I don't expect it to last forever before the locking
> fingers slide off the end of the tube.
>
> Hence the query about the bullseye hot end conversion kit. Guessing
> about half the cost of a new printer. I asked for a meter of the
> teflon tubing and some spare nozzles since thats a different design.
> Includes a new cooling fan, mine is rattling its cage as I broke a
> blade off trying to clear a dust bunny from it while it was running.
>
And I wound up buying a micro swiss hot end, it moves the ejector motor 
to the hot end carriage too, but doesn't replace my broken fan. All 
joints are cold in this design.

As a side note, I have it doing the last of 3 output shafts that actually 
are a press fit in the main bearing, running without the silicon sock on 
the hot block. When this is done, I've dialed it up to 300% speed, seems 
to be doing ok. I'll measure the DC psu, as enders were made in both 12 
and 24 volt versions, and I can't find a voltage marked anyplace, and I 
need to buy fans that match the voltage.  I suspect, from the heavy 
gauge of the output cable that its a 12 volt model.

> Cheers, Gene Heskett


Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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