> From: Chris Albertson [mailto:[email protected]]
> 
> The newest thing is closed-loop stepper motors.   These are good because
> the controller limits the current to only what is needed and this keeps the
> motor much cooler and somehow dramatically increases the motor's performance

My issue with the closed loop steppers is they are only marginally less 
expensive than the servos and still suffer from the high speed low torque 
issues that are inherent in the stepper motor architecture.    The advantage is 
at lower speeds direct coupling is possible while servos, brushed or brushless 
still require some level of reduction to get similar torque.  OTOH, the torque 
is available at all RPM.

So where the 65VDC 7A (455W)  stepper motor could do max 25 ipm on an unloaded 
table adding 100 lbs onto the table I can run the AC servo up to 150 ipm and 
see current peak at about 2.5A 220VAC 550W) and so much quieter.   Without the 
weight on the table the power consumption at 150 ipm drops below that of the 
stepper motor.  Both the stepper and servo required reduction pulleys.

In both cases, LinuxCNC, MESA 7i92H to PMD breakout board with step/dir 
signals.  What's really nice is I can edit the ini file and easily set max 
speed so I like that capability.  Not limited by the motor but by how fast I 
dare run it.

For a commercial project, not LinuxCNC related at all, we did try a very 
expensive closed loop stepper.  We ended up changing to a J1929 controlled 
brushless servo with 100:1 reduction drive.  The step servo just didn't cut it 
at the higher speeds.  But the controllers are smaller so sometimes that is an 
issue. So for things like pick and place robot type arms a step servo may well 
be a much better solution.  Depends on size.

John



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