Jeremy,

Congrats!  I'm sure I'm not alone in this but I really admire your
persistence.

Peter Flipsen Jr
 On Apr 10, 2013 12:17 PM, "Jeremy Green" <j...@brownout.com> wrote:

> So, my Honda CRX EV is finally back on the road after 11 years of
> inactivity.
> I took the EV apart 11 years ago because the water pump needed to be
> replaced and there were a few other upgrades I wanted to do.
> Then, my brother moved his shop to another state and then 8 1/2 years ago
> I had my first kid.
> So, it sat idle for a long time and as these things tend to do (with me),
> the scope of the project got much bigger.
> I decided to upgrade the controller and replace my transmission with a
> later model Integra transmission since there were better clutch options and
> it is a much beefier transmission.
> So, this involved custom mounts and a new adapter plate.  Of course, I
> couldn't find anyone who had the adapter plate I needed so I decided to
> machine my own on my CNC machine.
> The CNC machine had been moved to my brother's new shop in RI (from
> Massachusetts) and needed quite a bit of work to get it going again (again,
> as I tend to do, I made it a bigger project by replacing the windows
> controller software with EMC 2 running on linux).
> So, it was quite a while before I actually had the adapter plate machined
> (December of 2010).
> Anyway, I'm back on the road with a Zilla controller and 64 CALB 100 ah
> cells (unfortunately, the old blue case ones).
> I went from having a range of around 25 miles to what looks like 65 and
> the car is a much more reasonable weight.
> There's a lot to be done still but at least now I can drive the car!
>
> So, on to the fun mystery.  I was testing the car out on the highway the
> other day and noticed that under hard acceleration, the brake light came
> on.  I was a little confused and thought either the fluid was low and
> sloshing or that I had messed up the wiring for the idiot lights.  Then I
> realized that one of my high voltage cable goes right next to the master
> cylinder and, the float switch for the brake fluid level is a reed switch.
>  So, under hard acceleration when there was a lot of current going through
> the cable, it was generating enough of a magnetic field to cause the reed
> switch to pull in.  I only had to move the cable a tiny bit to get it to go
> away.
> I expected to be having to track down some problem in the wiring.  I was
> happy to find it was a simple (and interesting) problem with an easy fix.
>
> Glad to be back among the EV drivers!  I almost broke down and bought a
> leaf a year or so ago…
>
>                         -Jeremy
>
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>
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