tomw wrote:
I think if you live on the western side of CA, OR, or WA air cooling is fine
for normal ev use such as driving less than 100 miles per day and charging
at level 2 EVSEs.  If you live in a very hot place such as AZ then liquid
cooling may significantly improve pack life.

It doesn't matter whether you liquid-cool or air-cool (or even solid-state-cool) something -- all that matters is the end-temperature you reach. In each case, you are ultimately dumping the excess heat into the surrounding air, anyway.

Air cooling is typically the cheapest and simplest method. If you're not trying to lower the temperature of something below ambient, then little more than a heatsink and/or fan are needed. If you *do* need to lower the temperature below ambient, it's a little trickier. You can use compressed air (which cools as it expands). Or, seal up the pack during the day when it's hot out, then open it and run the cooling fans at night when it is much cooler.

Liquid cooling is what the auto companies know, so it's going to be their first choice no matter what. It's heavier, less efficient, and costs more, but is good at removing heat from concentrated locations. Liquid cooling efficiency really goes down when you use it to cool something below ambient (i.e. refrigeration).

Solid state cooling is another option. This uses Peltier coolers. Run current through it, one side gets hot, and the other side gets cold. Their cost and efficiency are even worse than liquid cooling, but they have no moving parts and can be very small.

Finally, you can keep the pack cooler by simply running it at lower charging and driving currents. This has to be the cheapest and most efficient strategy.

--
Humanity is acquiring all the right technology for all the wrong reasons. -- R. Buckminster Fuller
--
Lee A. Hart, http://www.sunrise-ev.com/LeesEVs.htm
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