I wasn't planning an attack on Daryle.  Sorry if you took it that way.
Since he did respond to the list, I feel that I should take his letter
point-by-point.   My responses are prefaced by a ----

Phil




-----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of
Daryle Redlin
Sent: Monday, June 19, 2006 4:59 PM
To: [email protected]
Subject: [F500] Kodiak Rim shell issues


Hello,

Well before everyone starts to burn me on a pole I thought I would wade
in to give a slightly different outlook on things. I can understand
racers wanting everything to last forever and never break but that isn't
really the way things work. 

---- First, I wasn't trying to burn you on a pole.  Just wanted to know
who else has seen this issue, and warn others to watch out for it.  Did
I expect them to last forever??? No, I just wanted a quality set of
wheels that would last more than about 6 races.  Want to see my logbook?
If I was running track record type times, or had any significant off
track excursions, that would be different.  



The first statement most customers give me is "I want the lightest wheel
you can make", so we try to accommodate. Now, we don't get stupid and
make the wheels super light but they are on the light side. The first
10in wheels that we made, or sold rather, were not even made by us and
to my knowledge we replaced all of the parts over the years. Now the
first batch of Kodiak wheels were sized based on what some customers
told us they wanted, that turned out to be a problem. They worked but
were almost impossible to mount without damage. We thought we were doing
the right thing. We have since changed our process and rim shell
thickness and haven't heard much from anyone. 

---- I will admit, you did replace the shells in 2003 due to the
mentioned issues.  But I think these were still before you had your
machine in-house running.  The current shells are better, but seem to
lack some engineering.



Now in Jay Novaks case we made only the rim shells and at the time we w!
ere having some teething issues with our new spinning machine and we
made some parts that were not up to Jays standard. We replaced them and
then at the runoffs they had a wheel failure, now, Jays car doesn't have
a wheel center like a conventional  three piece wheel and after much
discussion with Jay it was decided that since the Douglas wheels were
welded together it stiffened the area where the rim shells took the most
load and that was why they didn't have any issues. We are in the process
of redesigning the tooling to give a larger radius on the nose and
hopefully that will suffice, but what if it doesn't. Is that our issue
or the customers? 

---- Is that your issue or the customer?  Kind of depends on who
specified the design and materials.  In my case, I did neither.  



I think that customers sometimes forgot what business we are in. We make
custom, one off sets of wheels the best we can. Can we make them
stronger, you bet. Will customers complain because the wheels are now
heavier? you bet again. Racing is a fine line. 

---- The issue here, I believe, is the bend radius.  The inside of the
bend is almost a zero radius.  Wouldn't need to make the wheels heavier
to improve this.  



Things do change. Whether you like it or not the wheel loads now are
higher than they were say five or six years ago. We don't really get
much feedback from f500 customers. We haven't sold an f500 wheel in
probably over a year.

---- How are the wheel loads in comparison to 2003?  That is when you
shipped me the other wheel shells.  Also, wouldn't the higher wheel
loads be derived from higher cornering speeds? Faster lap times?  Hate
to admit it, but I'm no faster than I was in 2003.  Haven't been in the
car since middle of 2004.  



I thought that I was being perfectly fair in offering to sell the
replacement rim shells to Phil Green for wholesale. I don't remember him
mentioning  that he phoned the shop at about 6:45pm and I was still here
working. 

---- I guess I'm sorry I bothered you when you were working late.  I
work late all the time.  My phone is on 24/7 for my customers.  Didn't
really know this was an issue.



I wasn't full of excuses at all, rather suggested that I didn't have an
exact answer as to why the part cracked. I looked into our stock on the
floor and told him that we could ship him replacements on Monday. What
is wrong with that?  I would like to see other companies treat there
customers as well after they purchased product three or so years ago,
then call up and complain. 

---- Not even going here.



If you think our wheels are no good why would you run them in the rain?
By the way, for safety reasons you cannot just weld the wheels up and
continue to use them. If they crack they are done. I'm sure you'll say
that the welding worked but it is not a good idea. Ask Jay, he'll tell
you why, remember this !  stuff is T6. 

---- Yep, you are right.  Shouldn't have welded them.  Don't have any
more money to throw at this thing right now.  If it rains, they will be
on the car.  If it doesn't, they won't.




Anyway, it may not matter at all what I have said but I feel better now.
I work hard for my customers and have always tried to do what is right.
If that is not good enough for the f500 crowd well I'm sorry for that.
Best wishes.

Daryle Redlin
Kodiak Motorsports Inc.



---- Daryle, I wish you the best.  Phil



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