Colin,

I went through the wing wiring process recently on my KR2. Here is how I
did:

1 - I located the position of the nav lights on the wing tips, then glued
some sticker templates of my nav lights mounting holes. There are three
holes for each: two for the mounting screws, one big hole for the light
centerpiece. Then I rivetted some Rivnuts to the skin for the mounted
screws. (my nav lights are secured directly to the skin).

2 - I levelled the wing, and placed a piece of tape at the inboard end of
the wing as an aiming mark.

3 - I took a long aluminum tube, about 1 cm in diameter; using a large drill
bit, I cone-shaped the inside of one end of the tube. Then, using a hacksaw,
I serrated the same end, and voila! A 2.5 meter hole saw was born.

4 - I then clamped the tube to the chuck of my electric drill; using the
spirit level for vertical reference, and the aiming mark fr horizontal
reference, I slowly drilled my way up to the wing root.

5 - I then routed the wire through the tube.

This method only induces a very small hole in the ribs, and far enough from
the skin; also, the "hole saw" is not powerful enough to damage anything
important.

In short, I'm happy with the result.

Serge Vidal
KR2 ZS-WEC
Tunis, Tunisia

-----Original Message-----
From: krnet-boun...@mylist.net [mailto:krnet-boun...@mylist.net]On
Behalf Of Colin
Sent: Tuesday, August 26, 2003 1:14 AM
To: kr...@mylist.net
Subject: KR>Wing wiring


Netters,
I know everyone is gearing up for the Gathering, and I wish I were going
but...
    I am trying to wire my wings for the combination position/strobe/rear
nav and the wiring that the previous owner installed broke as I was trying
to pull new wiring through the wing. Does anyone know a painless way to run
the wiring through the wing without opening it up?  I tried using a long rod
to feed the wiring, but I think I am damaging the ribs and do not want to
continue that route.  I have Dan Diehl wing skins if that makes a
difference.  I have already made the cutout in the tip and am ready to
install, if I can just feed the necessary wiring to it.

Colin Rainey KR2(td)
crain...@cfl.rr.com
Sanford, Florida
FLY SAFE!!!!_______________________________________________
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