DP asks-

>Anyone have experience "dropping" a lip from the lower cowl
>to let heat escape?

No experience here whatsoever... just from what I've read about it and know 
from theory.  What you have inside the engine cowling is air that has 
entered at a relatively high pressure and has gone through a set of cooling 
fins on the engine cylinders and heads, baffles, oil cooler, whatever- and 
has lost some of its pressure.  The air on the underside of the airplane is 
at a high velocity, zipping by in the slipstream, and at a relatively higher 
pressure than the air inside the cowling.  That difference in pressure tends 
to prevent the air from wanting to exit the lower lip of the cowling and 
enter the slipstream under the airplane.  The small 'lip' on the trailing 
edge of the cowling air exit tends to add resistance to the slipstream 
(pressure loss), to allow the air inside the cowling to more easily exit.  
The pressure of the air inside the cowling has to be greater than the 
pressure outside for the air to exit, so we have to drop the pressure of the 
slipstream air by introducing the "lip" to add drag.

As noted in many tech write-ups on engine installations, engine cooling is 
usually a major teething problem and folks have even found that air is 
tending to go up into the cowling through the "exit" opening on the bottom, 
so they make the opening even larger... which lowers the pressure of the 
airstream trying to exit... and hinders the cause.  But don't try a 'lip' 
unless it's necessary due to high engine temps or other indications of 
insufficient airflow through the cowling.  And if you're experimenting with 
a 'lip', make it something you can remove in case it doesn't work out after 
test flights.  Some of this is "black magic" and we don't really have the 
answers ;op

Oscar Zuniga
San Antonio, TX
mailto: taildr...@hotmail.com
website at http://www.flysquirrel.net

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