Joe, We are basically on the same page. After looking at the photo on the 9th, I would use a 180 tooth gear to fill the space (The standard duplex size (7-1/2" off the top of my head)) to go one direction and two 90 tooth gears to go the opposite direction. I would put bearings in each gear. This would eliminate some gears from your plan. The setup would be built just like the direction gears are with whatever modification it takes to get the correct travel. As a footnote, you have the standard gears. Carry on, the way you are going will get you there.
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