For sure, Milt, I would prep the wood if working on a fine piece.  As Tim 
pointed out, I'm working on scrap to test the principle of pushing the REVO
to this extent.  

This bit is as sharp as I know how to make one.  It's a 60° cutter reground
to an infinite point, then a relief grind behind the flat cutting surface 
sneaking
up on the cutting edge of the flat. Then two strokes on a fine Arkansas 
stone
at an angle to relieve the tip.  Once that's done, the now off center 
cutting tip 
"wobbles" about 0.0001" so it doesn't just drag along. I learned to do this 
working in the tool and die department at Jostens where extremely fine 
detail was cut into the die blocks before they were hardened.  It's not a 
sheer
down cut which would minimize the fuzzing, but that wasn't a problem in
metal!

The hand  checkering tools finish out the cut at 90°, so the diamonds are 
low and sharp. A 90° might do well enough in a prepared surface that touch 
up wouldn't be required.

I set the depth using feeler gauge strips under the depth stop, but it's 
real 
hard to tell when that sharp a point is at the surface.  Yes, I probably 
was 
cutting too deeply, at least in places. I found backlash in the driving 
spur,
so that didn't help.

Preparing an oak blank for 72 divisions of 18 LPI.  

DanK
On Tuesday, October 17, 2023 at 12:28:59 AM UTC-4 bulk...@mmnet.com.au 
wrote:

> Perhaps try cutting not so deep also soaking the wood in oil for a few 
> hours before cutting can greatly reduce chipping and tearing I do that 
>
> For some wood threads
>
>  
>
> Bill
>
>  
>
>  
>
> *From:* legacy-orna...@googlegroups.com <legacy-orna...@googlegroups.com> *On 
> Behalf Of *cdkr...@gmail.com
> *Sent:* Tuesday, October 17, 2023 9:15 AM
> *To:* Legacy Ornamental Mills <legacy-orna...@googlegroups.com>
> *Subject:* Re: checkering videos
>
>  
>
> Made tiny tiny chips today.  Really bad choice of wood.  Didn't think it 
> would 
>
> crumble like it has. My other blanks are scrap oak pieces, and they might 
> be 
>
> as bad.  I'm going to adjust to a verified common checkering pattern of 18 
> LPI
>
> selected from the range of available checkering patterns and tools that 
> run 
>
> from 16 -32 LPI. And reduce the number of starts to 72 which gets me in 
> the 
>
> same ballpark of work diameter, which my target is about 1 1/4" give or 
> take.
>
> This intersection piece should clean up pretty well.  It's just real fuzzy.
>
>    
>
> The blue circled area is what I worked on for cleaning up.  It goes fast 
> and
>
> the ridges are crisp in that area.
>
>  
>
> Lessons:  1. A progress chart of hole positions is crucial to success.  2. 
> And I am
>
> pushing the limits of the REVO rigidity because you can see every little 
>
> inconsistency produced by tiny flexing in Z axis. 3. Choose better wood. 
> Machine
>
> cutting is different than hand cutting from scratch.  But this, as tedious 
> as it is, is still
>
> much faster to get accurate layout, me thinks.
>
>  
>
> I also restricted the data input for checkering lines per inch to what is 
> available for 
>
> touch up tools.  It seemed like a good idea at the time. 
>
>  
>
> Time to think of Christmas trinkets.....
>
> DanK  
>
> On Sunday, October 15, 2023 at 10:43:05 PM UTC-4 Tim Ziegler wrote:
>
> Thanks Dan
>
>
> Kind Regards,
>
>  
>
> Timothy J. Ziegler
>
> Ziegler WoodWork & Specialty
>
> Ziegler Laser Worx LLC
>
> 14171 160th Ave.
>
> Foreston MN 56330
>
>  
>
> 320-294-5798 <(320)%20294-5798> shop
>
> 320-630-2243 <(320)%20630-2243> cell
>
>  
>
>  
>
> On Sun, Oct 15, 2023 at 8:55 PM cdkr...@gmail.com <cdkr...@gmail.com> 
> wrote:
>
> The next video shows how I move the vernier arm after exhausting the span 
> it offers.  80 starts is a 
>
> good example to use because it requires the half degree resolution of the 
> vernier.  So I have done
>
> the first nine passes as this picture shows. No touchup on osage orange.  
> Not the best choice.
>
>   It looks rougher than it really is because the fuzz makes the cuts
>
> look irregular.  It is a bit due to flexing in the machine, but should 
> clean up nicely with checkering
>
> tools.  Which reminds me.  My checkering tools are 18 lines per inch...so 
> don't ask my why I chose
>
> 21 lines for this sample!  It's because.....well, you know.....
>
> Now to move the vernier 
> <https://drive.google.com/file/d/1D13KWyNWbvLy_1e8H-gr0LHaE-GJCZZW/view?usp=sharing>
>  
> to the next step.
>
> DanK
>
>  
>
> On Sunday, October 15, 2023 at 9:45:41 PM UTC-4 cdkr...@gmail.com wrote:
>
> The first video is showing how I adjust the vernier positioning chart for 
> the 80 starts I'm using on the
>
> sample checkering. I suggest doing a print preview.  "File>Print Preview" 
> and it will
>
> show you what to expect. You can print it from the preview or go back to 
> "File>Print" from
>
> the main menu. 
>
> Here is the first video 
> <https://drive.google.com/file/d/15C2zrueB6u3XI3ax3em1S5PiSfyHjoVi/view?usp=sharing>
>  
> which will be available in a little bit until I take it down for the space.
>
>  
>
> DanK
>
> On Sunday, October 15, 2023 at 9:37:56 PM UTC-4 cdkr...@gmail.com wrote:
>
> I finally got the dynamic vernier index positioning chart workable.  I 
> can't be sure of error free yet,  but it works accurately for 80 starts. 
>
>  
>
> It took me awhile to stretch my head around the expanded vernier operation 
> on these high counts.  It turns out that one has to go around the index 
> several times in some cases.  I had assumed it would be just once, like the 
> simple indexes, and that was a stumbling block. Because the vernier has to 
> be moved once the moves exhaust it's span, that creates a gap in the 
> machining of the workpiece.  Not to worry, it finishes those gaps on the 
> next go arounds.  
>
>   
>
> I am debating about putting the three video clips together, but I think it 
> does better separately. This is not a video friendly site, so I'll put them 
> on my Google drive for a bit and post the links. This is how I will link 
> the description to help understand it's corresponding video.  Not a pro 
> photographer, but I hope it explains the basics well enough.
>
>  
>
> I'm attaching the now versioned Legacy Pitch Chart V10.1 which has the 
> dynamic vernier positioning chart.  It is set up with print ranges already, 
> so once you select the number of divisions to cut, the chart will adjust 
> and you just print it. It made it possible for me to keep track of what 
> move I just did and what the next one is supposed to be. Again, no 
> guarantees if you use other than Libre Office Calc.  
>
> DanK
>
>  
>
>  
>
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