Way to Go Dan!
As you said it may not be pretty, but I for one, are impressed with your 
results.  Good job Dan.Keep up the good work.
C.A.G.
    On Monday, October 23, 2023 at 03:41:54 PM EDT, cdkr...@gmail.com 
<cdkra...@gmail.com> wrote:  
 
 
Here's the best I can get the machine to do on a piece of redoak. It's what I 
had...not a good choice.  About 25% of the peaksgot knocked off on the second 
(crosscut) pass. I'm cleaning upa section by hand to see if it can be done, and 
some improvementseems possible.  I used shellac to stabilize because the oil 
madethe wood "stringy".  Lots of clingy fibers sticking out after the cut.In 
the hand work I'm finding out just how irregular the oak reallyis. One pass, 
unidirectional.  It ain't pretty, but if I needed grip, hooboi, this would do 
it!

Next up to make an auxiliary handle for an old log crosscut hand saw.  It 
doesn't get checkered but the metal work will be a nice change. 
DanK
On Sunday, October 22, 2023 at 12:13:37 AM UTC-4 Curt George wrote:

 Very Nice Dan.Keep up the good work. ;-)
C.A.G.
    On Saturday, October 21, 2023 at 03:24:42 PM EDT, cdkr...@gmail.com 
<cdkr...@gmail.com> wrote:  
 
 This is today's effort. The previous tries had a comedy of errorsthat I 
addressed to get this. Yes, I compensated for backlash, 
adjusted index spacing to compensate for the smaller diameterwhere I cleaned 
off the previous too small diameter. Oak is notknown to be a good checkering 
choice, but it's what I had toplay with. Surprisingly sharp after the whiskers 
are brushed off.I'll treat it with a polymerizing oil (Antique Oil) and wait 
untiltomorrow to cut the LH grooves.  
This really doesn't need the LH grooves to make for a tremendousgrip. This 
would pull the skin off my hand before slipping in mygrip!  Kinda cool as is.

DanK

On Tuesday, October 17, 2023 at 10:22:46 PM UTC-4 Tim Ziegler wrote:

Great concept Dan. Well thought out. 
Kind Regards,
Timothy J. ZieglerZiegler WoodWork & SpecialtyZiegler Laser Worx LLC14171 160th 
Ave.Foreston MN 56330
320-294-5798 shop320-630-2243 cell
On Tue, Oct 17, 2023 at 11:30 AM cdkr...@gmail.com <cdkr...@gmail.com> wrote:

For sure, Milt, I would prep the wood if working on a fine piece.  As Tim 
pointed out, I'm working on scrap to test the principle of pushing the REVOto 
this extent.  

This bit is as sharp as I know how to make one.  It's a 60° cutter regroundto 
an infinite point, then a relief grind behind the flat cutting surface 
sneakingup on the cutting edge of the flat. Then two strokes on a fine Arkansas 
stoneat an angle to relieve the tip.  Once that's done, the now off center 
cutting tip "wobbles" about 0.0001" so it doesn't just drag along. I learned to 
do this working in the tool and die department at Jostens where extremely fine 
detail was cut into the die blocks before they were hardened.  It's not a 
sheerdown cut which would minimize the fuzzing, but that wasn't a problem 
inmetal!

The hand  checkering tools finish out the cut at 90°, so the diamonds are low 
and sharp. A 90° might do well enough in a prepared surface that touch 
up wouldn't be required.
I set the depth using feeler gauge strips under the depth stop, but it's real 
hard to tell when that sharp a point is at the surface.  Yes, I probably was 
cutting too deeply, at least in places. I found backlash in the driving spur,so 
that didn't help.

Preparing an oak blank for 72 divisions of 18 LPI.  

DanK
On Tuesday, October 17, 2023 at 12:28:59 AM UTC-4 bulk...@mmnet.com.au wrote:


Perhaps try cutting not so deep also soaking the wood in oil for a few hours 
before cutting can greatly reduce chipping and tearing I do that 

For some wood threads

 

Bill

 

 

From: legacy-orna...@googlegroups.com <legacy-orna...@googlegroups.com> On 
Behalf Of cdkr...@gmail.com
Sent: Tuesday, October 17, 2023 9:15 AM
To: Legacy Ornamental Mills <legacy-orna...@googlegroups.com>
Subject: Re: checkering videos

 

Made tiny tiny chips today.  Really bad choice of wood.  Didn't think it would 

crumble like it has. My other blanks are scrap oak pieces, and they might be 

as bad.  I'm going to adjust to a verified common checkering pattern of 18 LPI

selected from the range of available checkering patterns and tools that run 

from 16 -32 LPI. And reduce the number of starts to 72 which gets me in the 

same ballpark of work diameter, which my target is about 1 1/4" give or take.

This intersection piece should clean up pretty well.  It's just real fuzzy.

   

The blue circled area is what I worked on for cleaning up.  It goes fast and

the ridges are crisp in that area.

 

Lessons:  1. A progress chart of hole positions is crucial to success.  2. And 
I am

pushing the limits of the REVO rigidity because you can see every little 

inconsistency produced by tiny flexing in Z axis. 3. Choose better wood. Machine

cutting is different than hand cutting from scratch.  But this, as tedious as 
it is, is still

much faster to get accurate layout, me thinks.

 

I also restricted the data input for checkering lines per inch to what is 
available for 

touch up tools.  It seemed like a good idea at the time. 

 

Time to think of Christmas trinkets.....

DanK  

On Sunday, October 15, 2023 at 10:43:05 PM UTC-4 Tim Ziegler wrote:


Thanks Dan




Kind Regards,

 

Timothy J. Ziegler

Ziegler WoodWork & Specialty

Ziegler Laser Worx LLC

14171 160th Ave.

Foreston MN 56330

 

320-294-5798 shop

320-630-2243 cell

 

 

On Sun, Oct 15, 2023 at 8:55 PM cdkr...@gmail.com <cdkr...@gmail.com> wrote:




The next video shows how I move the vernier arm after exhausting the span it 
offers.  80 starts is a 

good example to use because it requires the half degree resolution of the 
vernier.  So I have done

the first nine passes as this picture shows. No touchup on osage orange.  Not 
the best choice.





  It looks rougher than it really is because the fuzz makes the cuts





look irregular.  It is a bit due to flexing in the machine, but should clean up 
nicely with checkering

tools.  Which reminds me.  My checkering tools are 18 lines per inch...so don't 
ask my why I chose

21 lines for this sample!  It's because.....well, you know.....

Now to move the vernier to the next step.

DanK

 

On Sunday, October 15, 2023 at 9:45:41 PM UTC-4 cdkr...@gmail.com wrote:


The first video is showing how I adjust the vernier positioning chart for the 
80 starts I'm using on the

sample checkering. I suggest doing a print preview.  "File>Print Preview" and 
it will

show you what to expect. You can print it from the preview or go back to 
"File>Print" from

the main menu. 

Here is the first video which will be available in a little bit until I take it 
down for the space.

 

DanK

On Sunday, October 15, 2023 at 9:37:56 PM UTC-4 cdkr...@gmail.com wrote:


I finally got the dynamic vernier index positioning chart workable.  I can't be 
sure of error free yet,  but it works accurately for 80 starts. 

 

It took me awhile to stretch my head around the expanded vernier operation on 
these high counts.  It turns out that one has to go around the index several 
times in some cases.  I had assumed it would be just once, like the simple 
indexes, and that was a stumbling block. Because the vernier has to be moved 
once the moves exhaust it's span, that creates a gap in the machining of the 
workpiece.  Not to worry, it finishes those gaps on the next go arounds.  

  

I am debating about putting the three video clips together, but I think it does 
better separately. This is not a video friendly site, so I'll put them on my 
Google drive for a bit and post the links. This is how I will link the 
description to help understand it's corresponding video.  Not a pro 
photographer, but I hope it explains the basics well enough.

 

I'm attaching the now versioned Legacy Pitch Chart V10.1 which has the dynamic 
vernier positioning chart.  It is set up with print ranges already, so once you 
select the number of divisions to cut, the chart will adjust and you just print 
it. It made it possible for me to keep track of what move I just did and what 
the next one is supposed to be. Again, no guarantees if you use other than 
Libre Office Calc.  

DanK

 

 







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