On Mon, Jun 01, 2009 at 01:31:02PM -0400, Skip Gundlach wrote:
> Hi, Ben,
> 
> I thought you'd sourced motors in Saint Simons Island??

Unfortunately, that didn't work out. I ended up trying to salvage one of
the old motors by replacing the "lay-down" style brushes in it; buying
and modifying alternator brushes, which have a similar composition and
shape worked for a while but failed eventually.
 
Today, with extensive help from a very knowledgeable fellow named Hoyt
at a HobbyTown here in Charleston, I did manage to find some motors of a
similar size and correct voltage, as well as gears that actually fit
both the shafts on those motors _and_ the gears in the autopilot
housing. The only possible problem, oddly enough, is that the motors
these days are of much better quality than they used to be: the original
ones put out about 150gf/cm, which was about maximum for this size of
motor back then, whereas the new ones put out about 3 times that much
(finger-in-the-wind estimate based on perceived torque while holding
the motor as it cranks up.) The run current on both is about the same,
perhaps a little higher on the new one... but the starting current may
be a problem. I can only hope that the driver transistors in the head
unit survive the testing phase; I'm not a big fan of replacing those
things. :)

> Hand steering aside, I hope your trip was fun.  Still I NGA but 
> leaving to be back at the boat next week...

Oh, it was fun indeed; it's all good fun, although it may not seem like
it while it's actually happening. ;-> Kat learned to steer downwind at
night - quite an achievement, that! - although the constant gybing while
she was learning wasn't a particularly relaxing experience for me. Good
thing that it wasn't blowing any more than a steady 10kt, and that we
have a fairly strong boom. By morning, she was steering like a pro,
catching it as soon as the jib started to luff and skating off to
windward immediately.

Baby Michael contributed his share during the day by staying underfoot
as much as possible, squealing with delight at the waves, and in all
other ways acting like a perfectly normal boat kid. This being his
second passage, he's getting to be quite the old hand at this offshore
sailing business; even during the first one, which was quite a bit
rougher, he filed no complaints or formal protests with either the
captain or the first mate (the Super Sekrit Capn's Log for the day reads
"Still keeping all firearms under lock and a strong guard, but the
possibility of mutiny by our junior crew now seems less imminent and
perhaps avoidable.")

Tomorrow, there will be much installation, repair, and maintenance, all
liberally lubricated by grumbling, muttering, and an occasional "Ouch!"
Much like computers, boats demand a regular blood sacrifice, and will
refuse to work properly unless they get it.

Our supply of Band-Aids and NuSkin dwindles, but we shall persevere.


-- 
* Ben Okopnik * Editor-in-Chief, Linux Gazette * http://LinuxGazette.NET *
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