Ben Okopnik wrote:
> On Mon, Jun 01, 2009 at 01:31:02PM -0400, Skip Gundlach wrote:
>   
>> Hi, Ben,
>>
>> I thought you'd sourced motors in Saint Simons Island??
>>     
>
> Unfortunately, that didn't work out. I ended up trying to salvage one of
> the old motors by replacing the "lay-down" style brushes in it; buying
> and modifying alternator brushes, which have a similar composition and
> shape worked for a while but failed eventually.
>  
> Today, with extensive help from a very knowledgeable fellow named Hoyt
> at a HobbyTown here in Charleston, I did manage to find some motors of a
> similar size and correct voltage, as well as gears that actually fit
> both the shafts on those motors _and_ the gears in the autopilot
> housing. The only possible problem, oddly enough, is that the motors
> these days are of much better quality than they used to be: the original
> ones put out about 150gf/cm, which was about maximum for this size of
> motor back then, whereas the new ones put out about 3 times that much
> (finger-in-the-wind estimate based on perceived torque while holding
> the motor as it cranks up.) The run current on both is about the same,
> perhaps a little higher on the new one... but the starting current may
> be a problem. I can only hope that the driver transistors in the head
> unit survive the testing phase; I'm not a big fan of replacing those
> things. :)
>
>   
>> Hand steering aside, I hope your trip was fun.  Still I NGA but 
>> leaving to be back at the boat next week...
>>     
>
> Oh, it was fun indeed; it's all good fun, although it may not seem like
> it while it's actually happening. ;-> Kat learned to steer downwind at
> night - quite an achievement, that! - although the constant gybing while
> she was learning wasn't a particularly relaxing experience for me. Good
> thing that it wasn't blowing any more than a steady 10kt, and that we
> have a fairly strong boom. By morning, she was steering like a pro,
> catching it as soon as the jib started to luff and skating off to
> windward immediately.
>
> Baby Michael contributed his share during the day by staying underfoot
> as much as possible, squealing with delight at the waves, and in all
> other ways acting like a perfectly normal boat kid. This being his
> second passage, he's getting to be quite the old hand at this offshore
> sailing business; even during the first one, which was quite a bit
> rougher, he filed no complaints or formal protests with either the
> captain or the first mate (the Super Sekrit Capn's Log for the day reads
> "Still keeping all firearms under lock and a strong guard, but the
> possibility of mutiny by our junior crew now seems less imminent and
> perhaps avoidable.")
>
> Tomorrow, there will be much installation, repair, and maintenance, all
> liberally lubricated by grumbling, muttering, and an occasional "Ouch!"
> Much like computers, boats demand a regular blood sacrifice, and will
> refuse to work properly unless they get it.
>
> Our supply of Band-Aids and NuSkin dwindles, but we shall persevere.
>
>
>   
Ben would it be possible to add another heavier duty transistor 
outboard?  Let the one in the head act as a driver?  There are some 
really great MOSFETs out there.  Also a resistor might limit the startup 
current too, since you have much more torque than you need, it may not 
cause any problems.

Jim.
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