Let's see:
For starts, set PARTIALS FALSE and FORCE FALSE in the mapfile. That
would prevent truncated labels, which would be worse than missing
labels. (presumably)
You may also want to add MAXSIZE 2048 to the mapfile, an element of the
MAP object. This would allow 5x5 (1280) tiles, as opposed to the default
which I think is 1024.
The tilecache.cfg looks good too. And you say it's showing the very same
tiles, truncated labels, etc.?
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