Larry,

"Fix it": loosen and repeat the three step torque procedure.

Take a close look at the clearances above the IP, to make sure you can
fit a torque wrench in there.  On my OM603 the intake manifold makes it
a very tight fit.  A smaller torque wrench may be required.

Max 

-----Original Message-----
From: mercedes-boun...@okiebenz.com
[mailto:mercedes-boun...@okiebenz.com] On Behalf Of LarryT
Sent: Wednesday, October 14, 2009 8:54 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] W124 Motor Mounts & Related Problems

Hi Max --
Thanks *very* much for your experienced suggestions!

As far as your comment <<Obviously there are other causes for rough idle
that also need to be investigated (fuel filters, air leaks, bad
injectors, carbon in pre-chambers, valve adjustment on older engines,
EDS problems on newer engines, compression, etc.)>> That's why I took it
to the dealer -  while my fuel filters are new, cannot find any air
leaks, have treated it for carbon in the pre-chambers (along with 2
years of 100 mi RT at 67-70mph) I can't be sure of the other
possibilities.  Obviously, I'm hoping the MB Technician knew what he was
doing.

I will replace the springs and make sure all is clean - you're right
about the springs - seems like false economy not to replace them while
you're in there.

But I have a question about the possibility of warping the IP body when
torqing the DVs - you said it's necessary to "Fix it".  How would I do
that? 
Maybe I'd be better off letting the dealer do it??    I cringe at the 
thought of damaging the IP!!

I'm off to get springs and the removal tool from Rusty -

Thx agn - It's all *very* helpful!!   Even if this doesn't fix the
rocking 
completely, it appears it's something that needs to be done.



LarryT
91 300D

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--------------------------------------------------
From: "Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC,53310" 
<meade.m.dil...@navy.mil>
Sent: Wednesday, October 14, 2009 7:43 AM
To: "Mercedes Discussion List" <mercedes@okiebenz.com>
Subject: Re: [MBZ] W124 Motor Mounts & Related Problems

> Harry,
>
> Rough idle can be caused by internal leak at copper washer OR by worn 
> elements inside the delivery valve.  I suspect that you really have to

> know what you are looking for to identify worn elements inside the DV;

> new DV are pricey, but for the novice a strategy may be to purchase 
> one and use it for comparison purposes?  Obviously there are other 
> causes for rough idle that also need to be investigated (fuel filters,

> air leaks, bad injectors, carbon in pre-chambers, valve adjustment on 
> older engines, EDS problems on newer engines, compression, etc.)
>
> Max
>
> -----Original Message-----
> From: mercedes-boun...@okiebenz.com
> [mailto:mercedes-boun...@okiebenz.com] On Behalf Of harry watkins
> Sent: Wednesday, October 14, 2009 1:29 AM
> To: Mercedes Discussion List
> Subject: Re: [MBZ] W124 Motor Mounts & Related Problems
>
> Larry wrote:
>>    Additionally, they tell me the Injector Seals are leaking - not 
>> internal seals but the O-Ring and copper washer that fits inside the 
>> line where it exits the IP - so the IP doesn't need to be replaced - 
>> only the metal injector lines need to come off and a fitting inside 
>> the IP removed from each injector exit port.  I plan to do it myself 
>> and from what little I've seen it doesn't look too bad.  Don't know 
>> how I would have found these seals were bad!
>>
>>    They tell me the seals leak internally & cause the problem I 
>> described - rough idle at idle after fully warmed up.
>
> Boy, this messes with my mind.  How can one determine that a delivery 
> valve has an internal leak?  I could understand if they had looked at 
> the parts and found some wear but that would have required a tear
down.
> IMHO, if you go in there for any reason, you should replace the 
> o-rings, seals and springs, perform the three step torque procedure 
> and hope for the best.
>
> Anyone know how they do that?
>
> Thanks
> Harry
>
>
> _______________________________________
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