John,

Thanks for that tip, I had thought about it but didn't know if I should
do that or not.  What is used for the re-coat?

-Max 

-----Original Message-----
From: [email protected]
[mailto:[email protected]] On Behalf Of John Reames
Sent: Wednesday, March 24, 2010 2:34 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Fixed my Cruise using Jim C's guide

I used a paint stripper

You should probably recoat the board, since it is made of phenolic
resin, which is hygroscopic.

Using a solder sucker (or desoldering braid) and a 25w or smaller iron
is a good idea.  The old solder and flux isn't the best stuff and is
hard to get to reflow and have a good joint as the result. Get the old
stuff off and rework it with new solder. (You don't need 100% of it gone
but you want at least 80-90% gone so that the new solder doesn't get
contaminated)

You should also replace the few electrolytic capacitors that are in
there.

I did that with one and then recoated it and it was still going years
later when the car got totalled.

I would love to build a bench test rig for the servo and the amp...

--
John W Reames
[email protected]
Home: +14106646986
Mobile: +14437915905

On Mar 24, 2010, at 11:40, "Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC,
53310" <[email protected]> wrote:

> Thanks for your write-up and advice.  What is the best way to strip 
> off the varnish?  I didn't notice any corrosion, but will keep your 
> wire brush tip in mind.  I have an ancient home-made soldering iron, 
> the tip is a little gross for this work, so I need to procure a better

> iron - can you recommend a model?  I read one site which advised a 25 
> watt model. I also need to get a solder sucker.
>
> One site I read cautioned that overheating components like the 
> integrated circuits was a potential pitfall to a DIY approach.  I did 
> a lot of soldering in college, so I'm pretty confident I know how much

> heat is enough to get a good joint.  Do you think any of the 
> components on this board are especially sensitive to heat?
>
> Thanks,
> Max
>
> -----Original Message-----
> From: [email protected]
> [mailto:[email protected]] On Behalf Of Jim Cathey
> Sent: Wednesday, March 24, 2010 10:07 AM
> To: Mercedes Discussion List
> Subject: Re: [MBZ] Fixed my Cruise using Jim C's guide
>
> Congrats!  I'm told that the feedback resistance track inside the CC 
> actuator can get worn, and the jumpy resistance is reflected in 
> spastic CC action around that point.  Your amp still sounds like it 
> might have feedback loop problems, that's the problem I always end up 
> with, and which repeated resolderings takes care of.  Go ahead and do 
> the whole thing, and don't forget the fine wire brushing
> (Dremel) of the whole solder side before you start, that takes off 
> corrosion that might prevent good contact.
>
> -- Jim
>
>
>
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